HCD-SHAKE100, HCD-SHAKE99 - Sony Audio Service Manual (repair manual)

hcd-shake100, hcd-shake99 service manual
Model
HCD-SHAKE100 HCD-SHAKE99
Pages
112
Size
9.07 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-shake100-hcd-shake99.pdf
Date

Read Sony HCD-SHAKE100 / HCD-SHAKE99 Service Manual online

SERVICE MANUAL
Sony Corporation
Published by Sony EMCS (Malaysia) PG Tec
HCD-SHAKE99/
HCDSHAKE100
HOME AUDIO SYSTEM
9-890-632-05
2015D80-1
© 
2015.04
US Model
E Model
Argentina Model
Australian Model
Mexican Model
HCD-SHAKE99
Malaysia Model
Saudi Arabia Model
South African Model
HCDSHAKE100
Ver. 1.4  2015.04
•  HCD-SHAKE99 is the tuner, USB, CD Player, Bluetooth, NFC and amplifi er section in SHAKE-99.
•  HCDSHAKE100 is the tuner, USB, DVD Player, Bluetooth, NFC and amplifi er section in SHAKE-100D.
SPECIFICATIONS
CD/DVD Section
Model Name Using Similar Mechanism
NEW
CD Mechanism Type
CDM90-DVBU202//M
Optical Pick-up Name
CMS-S76RFS7G
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC 
DISTORTION:
(US model only)
With 10 ohm loads, both channels driven, from 
100 – 3,000 Hz; rated 500 watts per channel 
minimum RMS power, with no more than 0.7% 
total harmonic distortion from 250 milliwatts
to rated output.
Amplifi er section
The following are measured at
US model:
 
AC 120 V, 60 Hz
MX model:
 
AC 120 V – 240 V, 60 Hz
AR model (SHAKE-99):
 
AC 220 V – 240 V, 50/60 Hz
E51 model:
 
AC 220 V – 240 V, 50 Hz
AUS model (SHAKE-99):
 
AC 230 V – 240 V, 50/60Hz
Other models:
 
AC 120 V – 240 V, 50/60 Hz
WF (Woofers)
 
Power Output (rated):
 
700 W + 700 W (at 10 ohms, 1 kHz,
 1% 
THD)
 
RMS output power (reference):
 
900 W + 900 W (per channel at
 
10 ohms, 1 kHz)
MID (Mid speakers)/TW (Tweeters)
 
RMS output power (reference):
 
300 W + 300 W (per channel at
 
8 ohms, 2 kHz)
SW (Subwoofers)
 
RMS output power (reference):
 
1,200 W + 1,200 W (per channel at
 
8 ohms, 100 Hz)
Inputs
AUDIO IN 1/PARTY CHAIN IN L/R
 
Voltage 2 V, impedance 47 kilohms
AUDIO IN 2 L/R
 
Voltage 2 V, impedance 47 kilohms
MIC 
Sensitivity 1 mV, impedance 10 kilohms
 (USB) A, 
 (USB) B port
 Type 
A
Outputs
AUDIO OUT/PARTY CHAIN OUT L/R
 
Voltage 2 V, impedance 1 kilohm
VIDEO OUT (SHAKE-100D)
 
Max. output level 1 Vp-p, unbalanced,
 
Sync. negative load impedance
 75 
ohms
USB section
Supported bit rate
 WMA:
 
48 kbps – 192 kbps, VBR, CBR
 AAC:
 
48 kbps – 320 kbps, VBR, CBR
Sampling frequencies
 
WMA: 44.1 kHz
 
AAC: 44.1 kHz
Supported USB device
 
Mass Storage Class
Maximum current
 500 
mA
Disc/USB section
Supported bit rate
 MPEG1 
Layer-3:
 
32 kbps – 320 kbps, VBR
 MPEG2 
Layer-3:
 
8 kbps – 160 kbps, VBR
 MPEG1 
Layer-2:
 
32 kbps – 384 kbps, VBR
Sampling frequencies
 MPEG1 
Layer-3:
 
32 kHz/44.1 kHz/48 kHz
 MPEG2 
Layer-3:
 
16 kHz/22.05 kHz/24 kHz
 MPEG1 
Layer-2:
 
32 kHz/44.1 kHz/48 kHz
Disc player section
System
 
 Compact disc and digital audio and 
video system (SHAKE-100D)
Laser Diode Properties
 
Emission Duration: Continuous
 
Laser Output*: Less than 44.6 μW
 
* This output is the value 
measurement at a distance of 
200 mm from the objective lens 
surface on the Optical Pick-up 
Block with 7 mm aperture.
Frequency response
 
20 Hz – 20 kHz
Video color system format (SHAKE-100D)
 
NTSC and PAL
Signal-to-noise ratio
 
More than 90 dB
Dynamic range
 
More than 88 dB
Tuner section
FM stereo, FM/AM superheterodyne tuner
Antenna:
 
FM lead antenna
 
AM loop antenna
FM tuner section
Tuning range
 US 
model:
 
87.5 MHz – 108.0 MHz
 
(100 kHz step)
 Other 
models:
 
87.5 MHz – 108.0 MHz
 
(50 kHz step)
AM tuner section
Tuning range
 
 AUS, E2, E51, US, CND, MX, AR 
models:
 
531 kHz – 1,710 kHz (9 kHz step)
 
530 kHz – 1,710 kHz (10 kHz step)
 Other 
models:
 
531 kHz – 1,602 kHz (9 kHz step)
 
530 kHz – 1,610 kHz (10 kHz step)
Bluetooth section
Communication system
 
Bluetooth Standard version 3.1
Output
 
Bluetooth Standard Power Class 2
Maximum communication range
 
Line of sight approx. 10m
1)
Frequency band (SHAKE-100D)
 
2.4 GHz band (2.4000 GHz –
 2.4835 
GHz)
Modulation method (SHAKE-100D)
 
FHSS (Freq Hopping Spread
 Spectrum)
Compatible Bluetooth profiles
2)
(SHAKE-100D)
 
 A2DP (Advanced Audio Distribu-
tion Profile)
 
 AVRCP 1.3 (Audio Video Remote 
Control Profile)
Supported codecs (SHAKE-100D)
 
SBC (Sub Band Codec)
 
AAC (Advanced Audio Coding)
1)
  The actual range will vary depending on 
factors such as obstacles between devices, 
magnetic fields around a microwave oven, 
static electricity, reception sensitivity, 
antenna’s performance, operating system, 
software application, etc.
2)
  Bluetooth standard profiles indicate the 
purpose of Bluetooth communication 
between devices.
Speakers
SS-SHAKE100 for SHAKE-100D
SS-SHAKE99 for SHAKE-99
Speaker system
 
4-way, Sound Pressure Horn and Bass
 Refl ex
Speaker unit
 
Woofers: 250 mm (9 
7
8
 in), cone type
 
Tweeters: 25 mm (1 in), horn type
 
Mid speakers: 100 mm (4 in), cone 
 type
 
Subwoofers: 460 mm (18 in), cone
 type
Rated impedance
 
Mid speakers/tweeters: 8 ohms
 
Woofers: 10 ohms
 
Subwoofers: 8 ohms
Dimensions (w/h/d) (Approx.)
 
610 mm × 945 mm × 500 mm
 
(24 
1
8
 in × 37 
1
4
 in × 19 
3
4
 in)
Mass (Approx.)
 
51.0 kg (112 lb 7 oz)
Quantity: 2 pieces
5.04
– Continued on next page –
Photo: HCD-SHAKE99
HCD-SHAKE99/HCDSHAKE100
2
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS  IDENTIFIED  BY  MARK 
0 OR  DOTTED  LINE  
WITH  MARK 
0 ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
• Abbreviation
 AR  : 
Argentina 
model
 AUS : 
Australian 
model
  E2 
: 120V AC area in E model
  E51 
: Chilean and Peruvian models
  EA 
: Saudi Arabia model
  MX 
: Mexican model
  MY 
: Malaysia model
  SAF 
: South African model
SAFETY  CHECK-OUT
After correcting the original service problem, perform the following 
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, 
screws, and all other exposed metal parts for AC leakage. Check 
leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1.  A commercial leakage tester, such as the Simpson 229 or RCA
 
WT-540A. Follow the manufacturers’ instructions to use these
 instruments.
2.  A battery-operated AC milliammeter. The Data Precision 245
 
digital multimeter is suitable for this job.
3.  Measuring the voltage drop across a resistor by means of a
 
VOM or battery-operated AC voltmeter. The “limit” indication
 
is 0.75 V, so analog meters must have an accurate low-voltage
 
scale. The Simpson 250 and Sanwa SH-63Trd are examples
 
of a passive VOM that is suitable. Nearly all battery operated
 
digital multimeters that have a 2V AC range are suitable. (See
 Fig. 
A)
1.5 k
Ω
0.15 
μF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A.  Using an AC voltmeter to check AC leakage.
General
Power requirements
 US 
model:
 
AC 120 V, 60 Hz
 MX 
model:
 
AC 120 V – 240 V, 60 Hz
 
AR model (SHAKE-99):
 
AC 220 V – 240 V, 50/60 Hz
 E51 
model:
 
AC 220 V – 240 V, 50 Hz
 
AUS model (SHAKE-99):
 
AC 230 V – 240 V, 50/60Hz
 Other 
models:
 
AC 120 V – 240 V, 50/60 Hz
Power consumption
 700 
W
Power consumption (at the Power Saving mode)
 
0.5 W (When “BT STANDBY” is set to “STANDBY OFF”)
 
4 W (When “BT STANDBY” is set to “STANDBY ON”)
Dimensions (w/h/d) (excl. speakers)
(Approx.)
 
500 mm × 220 mm × 380 mm 
 (19 
3
4
 in × 8 
3
4
 in × 15 in)
Mass (excl. speakers) (Approx.)
 
10.0 kg (22 lb 1 oz)
Supplied accessories
 
Remote control (1)
 
R6 (Size AA) batteries (2)
 
FM lead/AM loop antenna (1)
 
Video cord (1) (SHAKE-100D)
Design and specifi cations are subject to change without notice.
License and Trademark Notice
•  
 is a trademark of DVD Format/Logo Licensing Corporation.
•  
“DVD+RW”, “DVD-RW”, “DVD+R”, “DVD-R”, “DVD VIDEO”, 
and the “CD” logos are trademarks.
•   MPEG Layer-3 audio coding technology and patents licensed from 
Fraunhofer IIS and Thomson.
•   Windows Media is either a registered trademark or trademark of 
Microsoft Corporation in the United States and/or other countries.
•   This product is protected by certain intellectual property rights 
of Microsoft Corporation. Use or distribution of such technology 
outside of this product is prohibited without a license from 
Microsoft or an authorized Microsoft subsidiary.
•   “WALKMAN” and “WALKMAN” logo are registered trademarks 
of Sony Corporation.
•  This system incorporates Dolby* Digital. 
   
Manufactured under license from Dolby Laboratories.
   
Dolby and the double-D symbol are trademarks of Dolby 
Laboratories.
•  
The Bluetooth
®
 word mark and logos are registered trademarks 
owned by Bluetooth SIG, Inc. and any use of such marks by Sony 
Corporation is under license. Other trademarks and trade names 
are those of their respective owners.
•   The N Mark is a trademark or registered trademark of NFC Forum, 
Inc. in the United States and in other countries.
•  Android™ is a trademark of Google Inc.
•  Google Play™ is a trademark of Google Inc.
•   iPhone and iPod touch are trademarks of Apple Inc., registered in 
the U.S. and other countries. App Store is a service mark of Apple 
Inc.
•  
“Made for iPod” and “Made for iPhone” mean that an 
electronic accessory has been designed to connect specifically 
to iPod or iPhone, respectively, and has been certified by the 
developer to meet Apple performance standards. Apple is not 
responsible for the operation of this device or its compliance 
with safety and regulatory standards. Please note that the use 
of this accessory with iPod or iPhone may affect wireless 
performance.
•   THIS PRODUCT IS LICENSED UNDER THE MPEG-4 VISUAL 
PATENT PORTFOLIO LICENSE FOR THE PERSONAL AND 
NON-COMMERCIAL USE OF A CONSUMER FOR
 
(i)   ENCODING VIDEO IN COMPLIANCE WITH THE MPEG-
4 VISUAL STANDARD (“MPEG-4 VIDEO”)
AND/OR
  (ii)  DECODING MPEG-4 VIDEO THAT WAS ENCODED BY 
A CONSUMER ENGAGED IN A PERSONAL AND NON-
COMMERCIAL ACTIVITY AND/OR WAS OBTAINED 
FROM A VIDEO PROVIDER LICENSED TO PROVIDE 
MPEG-4 VIDEO.
NO LICENSE IS GRANTED OR SHALL BE IMPLIED FOR 
ANY OTHER USE. ADDITIONAL INFORMATION INCLUDING 
THAT RELATING TO PROMOTIONAL, INTERNAL AND COM-
MERCIAL USES AND LICENSING MAY BE OBTAINED FROM 
MPEG LA, L.L.C.
HTTP://WWW.MPEGLA.COM
•   
All other trademarks and registered trademarks are of their 
respective holders. In this manual, ™ and ® marks are not 
specifi ed.
Ver. 1.2
HCD-SHAKE99/HCDSHAKE100
3
1. 
SERVICING  NOTES
  .............................................   4
2. DISASSEMBLY
2-1.   Panel, Top, Case, Top, Panel, Side-L Assy,
Panel, Side-R Assy ..........................................................   9
2-2.   Back Panel Section .........................................................   10
2-3.   Panel, Loading Assy .......................................................   10
2-4.   CDM90-DVBU202//M ...................................................   11
2-5.   Front Panel Section .........................................................   11
2-6.   MOTHERBOARD Board ...............................................   12
2-7.   10CH DAMP Board ........................................................   12
2-8.   SWITCHING REGULATOR .........................................   13
2-9.   Service, Optical Device(7G), Cable, Flexible Flat .........   14
3. 
TEST  MODE 
 ............................................................   15
4. 
ELECTRICAL  CHECK 
 .........................................   20
5. TROUBLESHOOTING 
 ..........................................   21
6. DIAGRAMS
6-1.  Block Diagram - RS SERVO, USB Section - .................   27
6-2.  Block Diagram - MAIN Section - ...................................   28
6-3.  Block Diagram - AMP Section (1/2) - ............................   29
6-4.  Block Diagram - AMP Section (2/2) - ............................   30
6-5. Block 
Diagram
 
- PANEL, POWER SUPPLY Section - ...........................   31
6-6. Printed 
Wiring 
Board 
 
- MOTHERBOARD Board (Component Side) - ............   33
6-7. Printed 
Wiring 
Board
 
- MOTHERBOARD Board (Conductor Side) - .............   34
6-8. Schematic 
Diagram
 
- MOTHERBOARD Board (1/9) - .................................   35
6-9. Schematic 
Diagram 
 
- MOTHERBOARD Board (2/9) - .................................   36
6-10. Schematic Diagram 
 
- MOTHERBOARD Board (3/9) - .................................   37
6-11. Schematic Diagram 
 
- MOTHERBOARD Board (4/9) - .................................   38
6-12. Schematic Diagram 
 
- MOTHERBOARD Board (5/9) - .................................   39
6-13. Schematic Diagram 
 
- MOTHERBOARD Board (6/9) - .................................   40
6-14. Schematic Diagram 
 
- MOTHERBOARD Board (7/9) - .................................   41
6-15. Schematic Diagram 
 
- MOTHERBOARD Board (8/9) - .................................   42
6-16. Schematic Diagram 
 
- MOTHERBOARD Board (9/9) - .................................   43
TABLE  OF  CONTENTS
6-17. Printed Wiring Board 
 
- 10CH DAMP Board (Component Side) - .....................   44
6-18. Printed Wiring Board
 
- 10CH DAMP Board (Conductor Side) - ......................   45
6-19.  Schematic Diagram - 10CH DAMP Board (1/4) - ..........   46
6-20.  Schematic Diagram - 10CH DAMP Board (2/4) - ..........   47
6-21.  Schematic Diagram - 10CH DAMP Board (3/4) - ..........   48
6-22.  Schematic Diagram - 10CH DAMP Board (4/4) - ..........   49
6-23.  Printed Wiring Board - DISPLAY Board - .....................   50
6-24.  Schematic Diagram - DISPLAY Board - ........................   51
6-25.  Printed Wiring Board - VOLUME Board - .....................   52
6-26.  Schematic Diagram - VOLUME Board - .......................   53
6-27.  Printed Wiring Board -
 
BUTTON LEFT Board - ...........   54
6-28.  Schematic Diagram -
 
BUTTON LEFT Board -..............   55
6-29.  Printed Wiring Board -
 
BUTTON RIGHT Board - ........   56
6-30.  Schematic Diagram -
 
BUTTON RIGHT Board - ...........   57
6-31.  Printed Wiring Board -
 
MIC Board - ..............................   57
6-32.  Schematic Diagram -
 
MIC Board - .................................   58
6-33.  Printed Wiring Board -
 
USB Board - ..............................   58
6-34.  Schematic Diagram -
 
USB Board - ................................   59
6-35.  Printed Wiring Boards -
 
TUNER Board - ......................   60
6-36.  Schematic Diagram -
 
TUNER Board - ...........................   61
6-37.  Printed Wiring Boards -
 
LED BAR Boards - .................   62
6-38.  Schematic Diagram -
 
LED BAR Boards - ......................   63
6-39. Printed Wiring Board 
 
-
 
VIDEO Board (HCDSHAKE100) - .............................   64
6-40. Schematic Diagram 
 
-
 
VIDEO Board (HCDSHAKE100) - .............................   64
7. 
EXPLODED  VIEWS
7-1.  Side Panel Section ..........................................................   80
7-2.  Back Panel Section .........................................................   81
7-3.  Front Panel Section .........................................................   82
7-4.  MOTHERBOARD Board Section ..................................   83
7-5. Chassis 
Section 
...............................................................  84
7-6.  CD Mechanism Section (CDM90-DVBU202//M) .........   85
8. 
ELECTRICAL  PARTS  LIST
  ..............................   86
Ver. 1.4
HCD-SHAKE99/HCDSHAKE100
4
SECTION  1
SERVICING  NOTES
Notes on chip component replacement
•  Never reuse a disconnected chip component.
•  Notice that the minus side of a tantalum capacitor may be
 
damaged by heat.
Flexible Circuit Board Repairing
•  Keep the temperature of the soldering iron around 270 °C
 during 
repairing.
•  Do not touch the soldering iron on the same conductor of the
 
circuit board (within 3 times).
•  Be careful not to apply force on the conductor when soldering
 or 
unsoldering.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the 
leadfree mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with
 
the lead free mark due to their particular size)
 : LEAD FREE MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher
 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be
 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to
 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow)
 
than ordinary solder so use caution not to let solder bridges
 
occur such as on IC pins, etc.
•  Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may
 
also be added to ordinary solder.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radiation
exposure.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK 
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
This appliance is classifi ed as a CLASS 1 LASER product by 
IEC60825-1:2007. This marking is located on the rear exterior.
MODEL IDENTIFICATION
- BACK PANEL -
Model
Part No.
AR, AUS, E2, E51
4-479-318-0[]
US
4-479-318-1[]
MX
4-479-318-2[]
EA, MY, SAF
4-479-318-3[]
• Abbreviation
 AR  : 
Argentina 
model
 AUS : 
Australian 
model
  E2 
: 120V AC area in E model
  E51 
: Chilean and Peruvian models
  EA 
: Saudi Arabia model
  MX 
: Mexican model
  MY 
: Malaysia model
  SAF  : South African model
PLAYABLE  DISCS
• AUDIO 
CD
• CD-R/CD-RW/DVD-R/DVD-RW
 – 
audio 
data
 – 
MP3 
fi les that conforms to ISO9660 Level 1/Level 2, or 
Joliet (expansion format).
Notes
•  MP3 (MPEG 1 Audio Layer-3) is a standard format defi ned 
by ISO (International Organization for Standardization) which 
compresses audio data. MP3 fi les must be in MPEG 1 Audio 
Layer-3 format.
•  The system can only play back MP3 fi les that have a fi le 
extension of “.mp3”.
NOTE  OF  REPLACING  THE  IC001,  IC002,  IC105,  IC106,  
IC301  (HCDSHAKE100)  AND  IC302  (HCDSHAKE100)   
ON  THE  MOTHERBOARD  BOARD
IC001, IC002, IC105, IC106, IC301 (HCDSHAKE100) and 
IC302 (HCDSHAKE100) on the MOTHERBOARD board cannot 
exchange with single. When these parts on the MOTHERBOARD 
board are damaged, exchange the entire mounted board.
NOTE  OF  REPLACEMENT  OF  THE  MS-476  BOARD
When the MS-476 board is defective, exchange the entire 
LOADING COMPLETE ASSY (T).
RELEASING  THE  DISC  TRAY  LOCK
The disc tray lock function for the antitheft of a demonstration disc 
in the store is equipped.
Releasing Procedure:
1. Press 
[
\
/1
] button to turn the power on.
2.  Press the [CD](SHAKE99)/[DVD/CD](HCDSHAKE100) button
 
to select CD/DVD function.
3. Press the [
x
] button and [
/+] button simultaneously and 
hold down for around 5 seconds.
4.  The message “UNLOCKED” is displayed and the disc tray is 
unlocked.
Note: When 
LOCKED
 is displayed, the slot lock is not released by 
turning power on/off with the
 [
\
/1
]
 button.
PART No.
Ver. 1.4
Page of 112
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Download Sony HCD-SHAKE100 / HCD-SHAKE99 Service Manual (Repair Manual)

Here you can read online and download Sony HCD-SHAKE100 / HCD-SHAKE99 Service Manual in PDF. HCD-SHAKE100 / HCD-SHAKE99 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony HCD-SHAKE100 / HCD-SHAKE99 Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.