Read Sony HCD-GZR77D / MHC-GZR77D Service Manual online
SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
HCD-GZR77D
DVD DECK RECEIVER
9-889-512-03
2011I33-1
©
2011.09
E Model
Ver. 1.2 2011.09
• HCD-GZR77D is the tuner, deck,
DVD and amplifi er section
in
DVD and amplifi er section
in
MHC-GZR77D.
DVD
Section
Section
Model Name Using Similar Mechanism
HCD-GZR7D
DVD Mechanism Type
CDM74HF-DVBU101
Optical Pick-up Name
KHM-313CAB
Tape Deck
Section
Section
Model Name Using Similar Machanism
NEW
Tape Transport Mechanism Type
CWP42FR605
SPECIFICATIONS
Amplifi er Section
The following measured at AC 127, 220, 240 V, 50/60 Hz
(Saudi Arabian model)
The following measured at AC 120, 220, 240 V, 50/60 Hz (Other models)
MHC-GZR77D
Power output (rated):
105 W + 105 W (at 6 W, 1 kHz, 1% THD)
RMS output power (reference):
180 W + 180 W (per channel at 6 W, 1 kHz,
10%
THD)
Inputs
VIDEO/SAT VIDEO IN (phono jack):
1 Vp-p, 75 ohms
VIDEO/SAT AUDIO IN L/R (phono jacks):
voltage 250/450 mV, impedance 47 kilohms
MIC 1/MIC 2 (phone jacks):
sensitivity 1 mV, impedance 10 kilohms
Outputs
VIDEO OUT (phono jack):
max. output level 1 Vp-p, unbalanced, Sync
negative, load impedance 75 ohms
COMPONENT VIDEO OUT:
Y: 1 Vp-p, 75 ohms
PB/CB: 0.7 Vp-p, 75 ohms
PR/CR: 0.7 Vp-p, 75 ohms
DVD DIGITAL OUT
(Square optical connector jack, rear panel):
(Square optical connector jack, rear panel):
Wavelength 660 nm
PHONES (stereo mini jack):
accepts headphones of 8 ohms or more
SUBWOOFER OUT:
Voltage 1 V, impedance 1 kilohms
FRONT SPEAKER:
Use only the supplied speaker SS-GZR77D.
(USB) port: Type A (1)
Maximum current: 500 mA
– Continued on next page –
HCD-GZR77D
2
SAFETY-RELATED COMPONET WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
Disc player section
System:
Compact disc and digital audio and video system
Laser Diode Properties
Emission duration: Continuous Laser Output*:
Less than 44.6
μW
*This output is the value measurement at a distance
of 200mm from the objective lens surface on the
Optical Pick-up Block with 7mm aperture.
Frequency response DVD (PCM 48 kHz): 2 Hz – 22 kHz (±1 dB)
CD: 2 Hz – 20 kHz (±0.5 dB)
Video color system format
NTSC and PAL
Tape deck section
Recording system:
4-track 2-channel, stereo
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range:
FM tuner section
Tuning range:
87.5 – 108.0 MHz (50 kHz step)
Antenna:
FM lead antenna
Antenna terminals: 75
Ω unbalanced
Intermediate frequency:
10.7
10.7
MHz
AM tuner section
Tuning range:
Saudi Arabian models:
Tuning range:
Saudi Arabian models:
531 – 1,602 kHz (9 kHz step)
Other models:
531 – 1,602 kHz (with 9 kHz tuning interval)
530 – 1,610 kHz (with 10 kHz tuning interval)
Antenna:
AM loop antenna
Antenna terminals: External antenna terminal
Intermediate frequency:
450
Intermediate frequency:
450
kHz
General
Power requirements
Thai model:
Thai model:
AC 220 V, 50/60 Hz
Saudi Arabian model:
AC 120 – 127, 220, 230 – 240 V, 50/60 Hz,
adjustable with voltage selector
Other models:
AC 120, 220, 230 – 240 V, 50/60 Hz,
adjustable with voltage selector
Power consumption 160 W
Dimensions (w/h/d) (excl. speakers)
Approx.
Dimensions (w/h/d) (excl. speakers)
Approx.
280
× 326 × 440 mm
Mass (excl. speakers)
Approx. 11.9 kg
Design and specifi cations are subject to change without notice.
Model
Parts No.
E3, E15
4-124-015-0[]
E12
4-124-015-1[]
SP
4-124-015-2[]
TH
4-124-015-3[]
PH
4-124-015-4[]
EA
4-124-015-5[]
E4
4-124-015-6[]
MODEL IDENTIFICATION
– Back Panel –
– Back Panel –
• Abbreviation
E3
E3
: 240V AC area in E model
E15
: Iran model
E12
: 220 – 240V AC area in E model
SP
: Singapore model
TH :
Thai
model
PH
: Philippines model
EA
: Saudi Arabia model
E4
: 110 – 120V/220 – 240V AC area in E model
Parts No.
Ver. 1.1
HCD-GZR77D
3
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
NOTES ON CHIP COMPONENT REPLACEMENT
•
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
•
•
Keep the temperature of soldering iron around 270 °C during
repairing.
repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
or unsoldering.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
exceeding the limit for Class 1.
This appliance is classifi ed as
a CLASS 1 LASER product.
This marking is located on the
rear exterior.
a CLASS 1 LASER product.
This marking is located on the
rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostat-
ic break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
ic break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
HCD-GZR77D
4
1.
SERVICING NOTES
.............................................
5
2. DISASSEMBLY
2-1. Case (Side-L), Case (Side-R) .......................................... 8
2-2. Top Panel Section ........................................................... 8
2-3. Loading
2-2. Top Panel Section ........................................................... 8
2-3. Loading
Panel
................................................................. 9
2-4. Chassis
............................................................................ 9
2-5. Front Panel Section ......................................................... 10
2-6. Back Panel Section ......................................................... 10
2-7. MAIN Board ................................................................... 11
2-8. POWER AMP Board ...................................................... 11
2-9. DVD Mechanism Deck, Tuner (TM901) ........................ 12
2-10. MIC Board, USB-LED Board ........................................ 12
2-11. Panel (FL) Section .......................................................... 13
2-12. FL Board ......................................................................... 13
2-13. FRONT Board, VOLUME Board ................................... 14
2-14. TC-AMP Board ............................................................... 14
2-15. Tape Mechanism Deck .................................................... 15
2-16. Lid (TC-L), Lid (TC-R) .................................................. 15
2-17. DRIVER Board, SW Board ............................................ 16
2-18. SENSOR Board .............................................................. 16
2-19. MOTOR (TB) Board....................................................... 17
2-20. MOTOR (LD) Board ...................................................... 17
2-21. Chassis ............................................................................ 18
2-22. DMB19 Board ................................................................. 18
2-23. Base Unit ......................................................................... 19
2-24. Optical Pick-up ............................................................... 19
2-6. Back Panel Section ......................................................... 10
2-7. MAIN Board ................................................................... 11
2-8. POWER AMP Board ...................................................... 11
2-9. DVD Mechanism Deck, Tuner (TM901) ........................ 12
2-10. MIC Board, USB-LED Board ........................................ 12
2-11. Panel (FL) Section .......................................................... 13
2-12. FL Board ......................................................................... 13
2-13. FRONT Board, VOLUME Board ................................... 14
2-14. TC-AMP Board ............................................................... 14
2-15. Tape Mechanism Deck .................................................... 15
2-16. Lid (TC-L), Lid (TC-R) .................................................. 15
2-17. DRIVER Board, SW Board ............................................ 16
2-18. SENSOR Board .............................................................. 16
2-19. MOTOR (TB) Board....................................................... 17
2-20. MOTOR (LD) Board ...................................................... 17
2-21. Chassis ............................................................................ 18
2-22. DMB19 Board ................................................................. 18
2-23. Base Unit ......................................................................... 19
2-24. Optical Pick-up ............................................................... 19
3.
TEST MODE
............................................................ 20
4. MECHANICAL
ADJUSTMENTS
...................... 24
5. ELECTRICAL
ADJUSTMENTS
........................ 25
6. DIAGRAMS
6-1. Block Diagram –RF/Servo Section– ............................... 29
6-2. Block Diagram –Video Section– .................................... 30
6-3. Block Diagram –Main Section– ..................................... 31
6-4. Block Diagram –Audio Section– .................................... 32
6-5. Block Diagram –Display/Power Section– ...................... 33
6-2. Block Diagram –Video Section– .................................... 30
6-3. Block Diagram –Main Section– ..................................... 31
6-4. Block Diagram –Audio Section– .................................... 32
6-5. Block Diagram –Display/Power Section– ...................... 33
TABLE OF CONTENTS
6-6. Printed Wiring Boards –Driver Section– ........................ 35
6-7. Schematic Diagram –Driver Section– ............................ 36
6-8. Printed Wiring Board –DMB19 Board (1/2)– ................ 37
6-9. Printed Wiring Board –DMB19 Board (2/2)– ................ 38
6-10. Schematic Diagram –DMB19 Board (1/4)– ................... 39
6-11. Schematic Diagram –DMB19 Board (2/4)– ................... 40
6-12. Schematic Diagram –DMB19 Board (3/4)– ................... 41
6-13. Schematic Diagram –DMB19 Board (4/4)– ................... 42
6-14. Printed Wiring Board –Main Section– ............................ 43
6-15. Schematic Diagram –Main Section (1/3)– ...................... 44
6-16. Schematic Diagram –Main Section (2/3)– ...................... 45
6-17. Schematic Diagram –Main Section (3/3)– ...................... 46
6-18. Printed Wiring Board –Mic Section– .............................. 47
6-19. Schematic Diagram –Mic Section– ................................ 48
6-20. Printed Wiring Board –TC Amp Section– ...................... 49
6-21. Schematic Diagram –TC Amp Section– ......................... 50
6-22. Printed Wiring Board –Video Section–........................... 51
6-23. Schematic Diagram –Video Section– ............................. 52
6-24. Printed Wiring Boards –Front Section– .......................... 53
6-25. Schematic Diagram –Front Section– .............................. 54
6-26. Printed Wiring Boards –Left/Right Section– .................. 55
6-27. Schematic Diagram –Left/Right Section– ...................... 56
6-28. Printed Wiring Board –FL Section–................................ 57
6-29. Schematic Diagram –FL Section– .................................. 58
6-30. Printed Wiring Boards –Power Amp/HP Section– ......... 59
6-31. Schematic Diagram –Power Amp/HP Section– .............. 60
6-32. Printed Wiring Boards –Trans Section–.......................... 61
6-33. Schematic Diagram –Trans Section– .............................. 62
6-7. Schematic Diagram –Driver Section– ............................ 36
6-8. Printed Wiring Board –DMB19 Board (1/2)– ................ 37
6-9. Printed Wiring Board –DMB19 Board (2/2)– ................ 38
6-10. Schematic Diagram –DMB19 Board (1/4)– ................... 39
6-11. Schematic Diagram –DMB19 Board (2/4)– ................... 40
6-12. Schematic Diagram –DMB19 Board (3/4)– ................... 41
6-13. Schematic Diagram –DMB19 Board (4/4)– ................... 42
6-14. Printed Wiring Board –Main Section– ............................ 43
6-15. Schematic Diagram –Main Section (1/3)– ...................... 44
6-16. Schematic Diagram –Main Section (2/3)– ...................... 45
6-17. Schematic Diagram –Main Section (3/3)– ...................... 46
6-18. Printed Wiring Board –Mic Section– .............................. 47
6-19. Schematic Diagram –Mic Section– ................................ 48
6-20. Printed Wiring Board –TC Amp Section– ...................... 49
6-21. Schematic Diagram –TC Amp Section– ......................... 50
6-22. Printed Wiring Board –Video Section–........................... 51
6-23. Schematic Diagram –Video Section– ............................. 52
6-24. Printed Wiring Boards –Front Section– .......................... 53
6-25. Schematic Diagram –Front Section– .............................. 54
6-26. Printed Wiring Boards –Left/Right Section– .................. 55
6-27. Schematic Diagram –Left/Right Section– ...................... 56
6-28. Printed Wiring Board –FL Section–................................ 57
6-29. Schematic Diagram –FL Section– .................................. 58
6-30. Printed Wiring Boards –Power Amp/HP Section– ......... 59
6-31. Schematic Diagram –Power Amp/HP Section– .............. 60
6-32. Printed Wiring Boards –Trans Section–.......................... 61
6-33. Schematic Diagram –Trans Section– .............................. 62
7.
EXPLODED VIEWS
7-1. Overall
Section
............................................................... 73
7-2. Front Panel Section-1 ...................................................... 74
7-3. Front Panel Section-2 ...................................................... 75
7-4. Top Panel Section ........................................................... 76
7-5. Chassis
7-3. Front Panel Section-2 ...................................................... 75
7-4. Top Panel Section ........................................................... 76
7-5. Chassis
Section
............................................................... 77
7-6. DVD Mechanism Deck Section-1 .................................. 78
7-7. DVD Mechanism Deck Section-2 .................................. 79
7-7. DVD Mechanism Deck Section-2 .................................. 79
8.
ELECTRICAL PARTS LIST
.............................. 80