HCD-EC50 - Sony Audio Service Manual (repair manual)

hcd-ec50 service manual
Model
HCD-EC50
Pages
53
Size
5 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-ec50.pdf
Date

Read Sony HCD-EC50 Service Manual online

SERVICE MANUAL
Sony Corporation
Personal Audio Division
Published by Sony Techno Create Corporation
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
COMPACT DISC DECK RECEIVER
9-879-904-05
2007I16-1
© 2007.09
Ver. 1.4  2007.09
SPECIFICATIONS
HCD-EC50
HCD-EC50 is the Amplifier, CD player, Tape
Deck and Tuner section in MHC-EC50.
Main unit
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
(The United States model only)
With 6 ohm loads, both channels driven, from 120 – 10,000 Hz; rated 50 watts 
per channel minimum RMS power, with no more than 10% total harmonic 
distortion from 250 milliwatts to rated output.
Amplifier section
Continuous RMS power output (reference): 50 + 50 W (6 ohms at 1 kHz, 
10% THD)
North-American model :
DIN poewer output (rated): 24 + 24W (6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 30 + 30W (6 ohms at 1 kHz,
10% THD)
Music power output (reference): 60 + 60W
DIN poewer output (rated): 40 + 40W (6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 50 + 50W (6 ohms at 1 kHz,
10% THD)
European model :
The following are measured at AC 240V, 50/60 Hz (Australian model) ,
AC 120V, 220 or 240V, 50/60 Hz (other models)
Inputs
AUDIO IN (stereo mini jack): Sensitivity 800 mV, impedance 47 kilohms
Outputs
PHONES (stereo mini jack): Accepts headphones with an impedance of 8 
ohms or more
SPEAKER: Accepts impedance of 6 ohms
CD player section
System: Compact disc and digital audio system
Laser Diode Properties
Emission duration: continuous
Laser Output*: Less than 44.6
µ
W
* This output is the value measurement at a distance of 200mm from the 
objective lens surface on the Optical Pick-up Block with 7mm aperture.
Frequency response: 20 Hz – 20 kHz
Signal-to-noise ratio: More than 90 dB
Dynamic range: More than 90 dB
Tape deck section
Recording system: 4-track 2-channel, stereo
Tuner section
FM stereo, FM/AM superheterodyne tuner
Antenna:
FM lead antenna
AM loop antenna
FM tuner section:
Tuning range
North American models: 87.5 – 108.0 MHz (100 kHz step)
Other models: 87.5 – 108.0 MHz (50 kHz step)
Intermediate frequency: 10.7 MHz
AM tuner section:
Tuning range
Norhe American models: 530 – 1,710 kHz (with 10 kHz tuning interval)
531 – 1,710 kHz (with 9 kHz tuning interval)
Other models: 530 – 1,710 kHz (with 10 kHz tuning interval)
531 – 1,602 kHz (with 9 kHz tuning interval)
European model: 530 – 1,602 kHz (with 9 kHz tuning interval)
Intermediate frequency: 450 kHz
General
Power requirements
North American model: AC 120V, 60Hz
European model: AC 230V, 50/60Hz
Australian model: AC 230-240V, 50/60Hz
Other models: AC 120V, 220-230V or 240V, 50/60Hz
Adjustable with voltage selector
Power consumption
North American model: 75W
European model: 70W   0.5W (in Power off)
Other models: 95W
Design and specifications are subject to change without notice.
Model Name Using Similar Mechanism
NEW
CD
Base Unit Name
BU-K6BD83S-WOD
Section
Optical Pick-up Name
KSM-213DCP/C2NP
TAPE
Model Name Using Similar Mechanism
NEW
Section
Tape Transport Mechanism Type
H21SB-C05
$IMENSIONS
/THER
2
HCD-EC50
TABLE OF CONTENTS
1.
SERVICING NOTES
................................................
3
2.
GENERAL
...................................................................
4
3.
DISASSEMBLY
3-1.
Disassembly Flow ...........................................................
6
3-2.
Side Panel (L) And Side Panel (R) ..................................
7
3-3.
Top Section ......................................................................
7
3-4.
Front Panel Section .........................................................
8
3-5.
PANEL Board ..................................................................
8
3-6.
JACK Board .....................................................................
9
3-7.
MAIN Board ....................................................................
9
3-8.
CD Section And Base Unit
(BU-K6BD83S-WOD) Section ....................................... 10
3-9.
Chassis (main mold) ........................................................ 11
3-10. PT Board And Power Transformer .................................. 11
4.
MECHANICAL ADJUSTMENTS
......................... 12
5.
ELECTRICAL ADJUSTMENTS
.......................... 12
6.
DIAGRAMS
6-1.
Block Diagram — BD/DRIVER Section — .................. 18
6-2.
Block Diagram — TUNER Section — .......................... 19
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0
 SUR
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE
FONCTIONNEMENT.  NE  REMPLACER  CES  COM-  POSANTS
QUE  PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT
DONNÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS
PUBLIÉS  PAR  SONY.
6-3.
Block Diagram — MAIN Section — ............................. 20
6-4.
Printed Wiring Board — BD Section — ........................ 21
6-5.
Schematic Diagram — BD Section — ........................... 22
6-6.
Printed Wiring Board — MAIN Section — ................... 23
6-7.
Schematic Diagram — MAIN Section (1/3) — ............. 24
6-8.
Schematic Diagram — MAIN Section (2/3) — ............. 25
6-9.
Schematic Diagram — MAIN Section (3/3) — ............. 26
6-10. Printed Wiring Board — PANEL Section — ................. 27
6-11. Schematic Diagram — PANEL Section — .................... 28
6-12. Printed Wiring Board — AMP Section — ..................... 29
6-13. Schematic Diagram — AMP Section — ........................ 30
6-14. Printed Wiring Board — POWER Section — ................ 31
6-15. Schematic Diagram — POWER Section — .................. 31
7.
EXPLODED VIEWS
7-1.
Overall Section ................................................................ 38
7-2.
Front Panel Section ......................................................... 39
7-3.
Chassis Section ................................................................ 40
7-4.
Top Section ...................................................................... 41
7-5.
CD Section And Base Unit
(BU-K6BD83S-WOD) Section ....................................... 42
8.
ELECTRICAL PARTS LIST
.................................. 43
3
HCD-EC50
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 
°
C
during repairing.
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY  CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable.  (See
Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
0.15 
µ
F
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40 
°
C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 
°
C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER  DIODE  AND  FOCUS  SEARCH  OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and check
that the S curve waveforms is output three times.
SECTION 1
SERVICING NOTES
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
When carrying this system
Remove all discs to protect the CD mechanism.
Hold down CD 
u
 (play/pause) on the unit, and press 
?/1
 until “STANDBY” appears.
After “LOCK” appears, unplug the power cord.
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP
BLOCK  OR  BASE  UNIT
CAUTION
4
HCD-EC50
SECTION 2
GENERAL
This section is extracted
from instruction manual.
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Here you can read online and download Sony HCD-EC50 Service Manual in PDF. HCD-EC50 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony HCD-EC50 Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.