HBD-E385, HBD-E390, HBD-T39 - Sony Audio Service Manual (repair manual)

2013A80-1

© 

2013.01

•  HBD-E385 is the amplifi er, video, HDMI, BD/DVD/CD system, USB, LAN, wireless LAN and FM tuner section in BDV-E385.
•  HBD-E390 is the amplifi er, video, HDMI, BD/DVD/CD system, USB, LAN, wireless LAN and FM tuner section in BDV-E390.
•  HBD-T39 is the amplifi er, video, HDMI, BD/DVD/CD system, USB, LAN, wireless LAN and FM tuner section in BDV-T39.

Model Name Using Similar Mechanism

BDP-S390

Mechanism Type

BPX-7

Optical Pick-up Block Name

KEM480AAA

US models:
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC 
DISTORTION:
(FTC)
Front L + Front R:

With 3 ohms loads, both 
channels driven, from 180 
Hz - 20 kHz; rated 50 watts 
per channel minimum 
RMS power, with no more 
than 1% total harmonic 
distortion from 250 milli 
watts to rated output.

Other models:
POWER OUTPUT (rated)
Front L/Front R:

75 W + 75 W (at 3 ohms, 

1 kHz, 1% THD)

POWER OUTPUT (reference) 
Front L/Front R/Surround L/Surround R:

125 W (per channel at 

3 ohms, 1 kHz)

Center:

250 W (at 6 ohms, 1 kHz)

Subwoofer:

250 W (at 6 ohms, 80 Hz)

Inputs (Analog)
AUDIO (AUDIO IN)

Sensitivity: 1 V/400 mV

Inputs (Digital)
TV (Audio Return Channel/OPTICAL)

Supported formats: LPCM 
2CH (up to 48 kHz), Dolby 
Digital, DTS

Outputs

VIDEO: 1 Vp-p 75 ohms

Connector

Type A (19pin)

Signal format system

NTSC

 (USB) port:

Type A (For connecting 
USB memory, memory 
card reader, digital still 
camera, and digital video 
camera)

LAN (100) terminal

100BASE-TX Terminal

Standards Compliance

IEEE 802.11 b/g/n

Frequency and Channel

2.4 GHz - 2.4835 GHz 
[CH1 -11]

System

PLL quartz-locked digital 
synthesizer

Tuning range

87.5 MHz - 108.0 MHz 
(100 kHz step)

Antenna (aerial)

FM wire antenna (aerial)

Antenna (aerial) terminals 75 ohms, unbalanced

Power requirements 

120 V AC, 60 Hz

Power consumption
BDV-E385/BDV-E390/
BDV-T39

 

On: 130 W
Standby: 0.3 W (at the 
Power Saving mode) 

Dimensions (approx.)

430 mm × 50 mm × 275 
mm (17 in × 2 in × 
10 

7

/

8

 in) (w/h/d) incl. 

projecting parts

Mass (approx.)

2.8 kg (6 lb 2 

3

/

4

 oz)

Design and specifications are subject to change 
without notice.

s Standby power consumption 0.3W. 
s Over 85% power efficiency of amplifier block is 

achieved with the full digital amplifier, S-Master.

Photo: HBD-E390

COMPONENTS  IDENTIFIED  BY  MARK  0  OR  DOTTED  LINE  
WITH  MARK  0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 

•  This system incorporates with Dolby* Digital and Dolby Pro Logic adaptive matrix surround 

decoder and the DTS** Digital Surround System.
  *  Manufactured under license from Dolby Laboratories.
   

Dolby, Pro Logic, and the double-D symbol are trademarks of Dolby Laboratories.

  ** Manufactured under license under U.S. Patent Nos:
   

5,956,674; 5,974,380; 6,226,616; 6,487,535; 7,212,872; 7,333,929; 7,392,195; 7,272,567 & 
other U.S. and worldwide patents issued & pending.

    DTS-HD, the Symbol, & DTS-HD and the Symbol together are registered trademarks of 

DTS, Inc. Product includes software. © DTS, Inc. All Rights Reserved.

•  This system incorporates High-Defi nition Multimedia Interface (HDMI

TM

) technology. HDMI, 

the HDMI logo and High-Defi nition Multimedia Interface are trademarks or registered trade-
marks of HDMI Licensing LLC in the United States and other countries.

•  Java is a trademark of Oracle and/or its affi liates.
•  “BD-LIVE” and “BONUSVIEW” are trademarks of Blu-ray Disc Association.
•  “Blu-ray Disc” is a trademark.
•  “Blu-ray Disc,” “DVD+RW,” “DVD-RW,” “DVD+R,” “DVD-R,” “DVD VIDEO,” and “CD” 

logos are trademarks.

•  “Blu-ray 3D” and “Blu-ray 3D” logo are trademarks of Blu-ray Disc Association.
•  “BRAVIA” is a trademark of Sony Corporation.
•  “AVCHD” and the “AVCHD” logo are trademarks of Panasonic Corporation and Sony Corpora-

tion.

• 

 , “XMB,” and “xross media bar” are trademarks of Sony Corporation and Sony Computer 

Entertainment Inc.

•  “PlayStation” is a registered trademark of Sony Computer Entertainment Inc.
•  Music and video recognition technology and related data are provided by Gracenote

®

.

 

Gracenote is the industry standard in music recognition technology and related content delivery. 
For more information, please visit www.gracenote.com. CD, DVD, Blu-ray Disc, and music and 
video-related data from Gracenote, Inc., copyright © 2000-present Gracenote. Gracenote Soft-
ware, copyright © 2000-present Gracenote. One or more patents owned by Gracenote apply to 
this product and service. See the Gracenote website for a nonexhaustive list of applicable Grace-
note patents. Gracenote, CDDB, MusicID, MediaVOCS, the Gracenote logo and logotype, and 
the “Powered by Gracenote” logo are either registered trademarks or trademarks of Gracenote in 
the United States and/or other countries. 

 

•  Wi-Fi

®

, Wi-Fi Protected Access

®

 and Wi-Fi Alliance

®

 are registered marks of the Wi-Fi Alliance.

•  Wi-Fi CERTIFIED™, WPA™, WPA2™ and Wi-Fi Protected Setup™ are marks of the Wi-Fi 

Alliance (BDV-E390/BDV-E385/ BDV-T39).

•  WPA™, WPA2™ and Wi-Fi Protected Setup™ are marks of the Wi-Fi Alliance (BDV-E490/

BDV-E290/BDV-E290/BDV-E190).

•  The Wi-Fi CERTIFIED Logo is a certifi cation mark of the Wi-Fi Alliance (BDV-E390/ BDV-

E385/BDV-T39).

•  The Wi-Fi Protected Setup Mark is a mark of the Wi-Fi Alliance (BDV-E390/BDV-E385/

BDV-T39).

•  “PhotoTV HD” and the “PhotoTV HD” logo are trademarks of Sony Corporation.
•  MPEG Layer-3 audio coding technology and patents licensed from Fraunhofer IIS and 

Thomson.

•  This product incorporates proprietary technology under license from Verance Corporation and 

is protected by U.S. Patent 7,369,677 and other U.S. and worldwide patents issued and pending 
as well as copyright and trade secret protection for certain aspects of such technology. Cinavia 
is a trademark of Verance Corporation. Copyright 2004-2010 Verance Corporation. All rights 
reserved by Verance. Reverse engineering or disassembly is prohibited.

•  iPhone, iPod, iPod classic, iPod nano, and iPod touch are trademarks of Apple Inc., registered in 

the U.S. and other countries.

 

•  “Made for iPod,” and “Made for iPhone” mean that an electronic accessory has been designed 

to connect specifi cally to iPod or iPhone, respectively, and has been certifi ed by the developer 
to meet Apple performance standards. Apple is not responsible for the operation of this device 
or its compliance with safety and regulatory standards. Please note that the use of this accessory 
with iPod or iPhone may affect wireless performance.

•  Windows Media is either a registered trademark or trademark of Microsoft Corporation in the 

United States and/or other countries.

 

This product contains technology subject to certain intellectual property rights of Microsoft. 
Use or distribution of this technology outside of this product is prohibited without the appro-
priate license(s) from Microsoft. Content owners use Microsoft

® 

PlayReady™ content access 

technology to protect their intellectual property, including copyrighted content. This device 
uses PlayReady technology to access PlayReady-protected content and/or WMDRM-protected 
content. If the device fails to properly enforce restrictions on content usage, content owners 
may require Microsoft to revoke the device’s ability to consume PlayReady-protected content. 
Revocation should not affect unprotected content or content protected by other content access 
technologies. Content owners may require you to upgrade PlayReady to access their content. If 
you decline an upgrade, you will not be able to access content that requires the upgrade.

• DLNA

®

, the DLNA Logo and DLNA CERTIFIED

TM

 are trademarks, service marks, or 

certifi cation marks of the Digital Living Network Alliance.

• Opera

®

 Browser from Opera Software ASA. Copyright 1995-2010 Opera Software ASA. All 

rights reserved.

 

•  All other trademarks are trademarks of their respective owners.
•  Other system and product names are generally trademarks or registered trademarks of the 

manufacturers. 

TM

 and ® marks are not indicated in this document.

This application or device contains software from Gracenote, Inc. of Emeryville, California 
(“Gracenote”). The software from Gracenote (the “Gracenote Software”) enables this application 
to perform disc and/or fi le  identifi cation and obtain music-related information, including name, 
artist, track, and title information (“Gracenote Data”) from online servers or embedded databases 
(collectively, “Gracenote Servers”) and to perform other functions. You may use Gracenote Data 
only by means of the intended End-User functions of this application or device.
You agree that you will use Gracenote Data, the Gracenote Software, and Gracenote Servers for 
your own personal non-commercial use only. You agree not to assign, copy, transfer or transmit 
the Gracenote Software or any Gracenote Data to any third party. YOU AGREE NOT TO USE 
OR EXPLOIT GRACENOTE DATA, THE GRACENOTE SOFTWARE, OR GRACENOTE 
SERVERS, EXCEPT AS EXPRESSLY PERMITTED HEREIN.
You agree that your non-exclusive license to use the Gracenote Data, the Gracenote Software, 
and Gracenote Servers will terminate if you violate these restrictions. If your license terminates, 
you agree to cease any and all use of the Gracenote Data, the Gracenote Software, and Gracenote
Servers. Gracenote reserves all rights in Gracenote Data, the Gracenote Software, and the Gracenote
Servers, including all ownership rights. Under no circumstances will Gracenote become liable for 
any payment to you for any information that you provide. You agree that Gracenote, Inc. may enforce
its rights under this Agreement against you directly in its own name.
The Gracenote service uses a unique identifi er to track queries for statistical purposes. The purpose 
of a randomly assigned numeric identifi er is to allow the Gracenote service to count queries without 
knowing anything about who you are. For more information, see the web page for the Gracenote 
Privacy Policy for the Gracenote service.
The Gracenote Software and each item of Gracenote Data are licensed to you “AS IS.” Gracenote
makes no representations or warranties, express or implied, regarding the accuracy of any Gracenote
Data from in the Gracenote Servers. Gracenote reserves the right to delete data from the 
Gracenote Servers or to change data categories for any cause that Gracenote deems suffi cient. 
No warranty is made that the Gracenote Software or Gracenote Servers are error-free or that
functioning of Gracenote Software or Gracenote Servers will be uninterrupted. Gracenote is not 
obligated to provide you with new enhanced or additional data types or categories that Gracenote
may provide in the future and is free to discontinue its services at any time. GRACENOTE 
DISCLAIMS ALL WARRANTIES EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED 
TO, IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR 
PURPOSE, TITLE, AND NON-INFRINGEMENT. GRACENOTE DOES NOT WARRANT THE 
RESULTS THAT WILL BE OBTAINED BY YOUR USE OF THE GRACENOTE SOFTWARE 
OR ANY GRACENOTE SERVER. IN NO CASE WILL GRACENOTE BE LIABLE FOR ANY 
CONSEQUENTIAL OR INCIDENTAL DAMAGES OR FOR ANY LOST PROFITS OR LOST 
REVENUES.
© Gracenote, Inc. 2009

LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  0  SUR  
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES  
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE  FONC-
TIONNEMENT.  NE  REMPLACER  CES  COMPOSANTS  QUE  
PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT  DON-
NÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS  
PUBLIÉS  PAR  SONY.

CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.

SAFETY  CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, 
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.

LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and 
from all exposed metal parts to any exposed metal part having a 
return to chassis, must not exceed 0.5 mA (500 microamperes.). 
Leakage current can be measured by any one of three methods.
1.  A commercial leakage tester, such as the Simpson 229 or RCA 

WT-540A. Follow the manufacturers’ instructions to use these 
instruments.

2.  A battery-operated AC milliammeter. The Data Precision 245 

digital multimeter is suitable for this job.

3.  Measuring the voltage drop across a resistor by means of a 

VOM or battery-operated AC voltmeter. The “limit” indication 
is 0.75 V, so analog meters must have an accurate low-voltage 
scale. The Simpson 250 and Sanwa SH-63Trd are examples 
of a passive VOM that is suitable. Nearly all battery operated 
digital multimeters that have a 2 V AC range are suitable. (See 
Fig. A)

  .............................................   5

2-1. Disassembly 

Flow 

...........................................................  12

2-2.  How To Bend FFC ..........................................................   13
2-3.  Left Panel, Right Panel ...................................................   14
2-4. Loading 

Panel 

.................................................................  14

2-5.  Top Panel, Front Panel Assy ...........................................   15
2-6.  Top Chassis, Wireless LAN Card (WLC1),
 

POWER KEY Board, PANEL Board .............................   16

2-7.  BD Drive (BPX-7) ..........................................................   17
2-8. MB148 

Board 

.................................................................  17

2-9.  Switching Regulator (SWR1) .........................................   18
2-10. AMP Board .....................................................................   18
2-11.  Optical Pick-up Block (KEM480AAA),
 Wire 

(Flat 

Type) 

..............................................................  

19

TEST  MODE 

 ............................................................   20

ELECTRICAL  CHECK 

 .........................................   28

5-1.  Block Diagram - SERVO Section - ................................   29
5-2.  Block Diagram - MEMORY/HDMI Section - ................   30
5-3.  Block Diagram - MAIN Section - ...................................   31
5-4.  Block Diagram - AMP Section - .....................................   32
5-5.  Block Diagram - POWER SUPPLY Section - ................   33
5-6.  Printed Wiring Board - MB148 Board (Side A) - ...........   35
5-7.  Printed Wiring Board - MB148 Board (Side B) - ...........   36
5-8.  Schematic Diagram - MB148 Board (1/9) - ...................   37
5-9.  Schematic Diagram - MB148 Board (2/9) - ...................   38
5-10.  Schematic Diagram - MB148 Board (3/9) - ...................   39
5-11.  Schematic Diagram - MB148 Board (4/9) - ...................   40
5-12.  Schematic Diagram - MB148 Board (5/9) - ...................   41
5-13.  Schematic Diagram - MB148 Board (6/9) - ...................   42
5-14.  Schematic Diagram - MB148 Board (7/9) - ...................   43
5-15.  Schematic Diagram - MB148 Board (8/9) - ...................   44
5-16.  Schematic Diagram - MB148 Board (9/9) - ...................   45
5-17.  Printed Wiring Board - AMP Board (Side A) - ...............   46
5-18.  Printed Wiring Board - AMP Board (Side B) - ...............   47
5-19.  Schematic Diagram - AMP Board (1/3) - .......................   48
5-20.  Schematic Diagram - AMP Board (2/3) - .......................   49
5-21.  Schematic Diagram - AMP Board (3/3) - .......................   50
5-22.  Printed Wiring Boards - PANEL Section - .....................   51
5-23.  Schematic Diagram - PANEL Section - ..........................   52
5-24.  Printed Wiring Board - TUNER2FMF-NS Board - ........   53
5-25.  Schematic Diagram - TUNER2FMF-NS Board - ...........   54

6-1. Panel 

Section 

...................................................................  79

6-2.  Front Panel Section .........................................................   80
6-3.  Chassis Bottom Section ..................................................   81
6-4. Chassis 

Section 

...............................................................  82

6-5.  BD Drive Section (BPX-7) .............................................   83

  ..............................   84

NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 

Never reuse a disconnected chip component.

•  Notice that the minus side of a tantalum capacitor may be 

damaged by heat.

FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 

Keep the temperature of soldering iron around 270 °C during 
repairing.

• 

Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).

• 

Be careful not to apply force on the conductor when soldering 
or unsoldering.

This appliance is classified as a 
CLASS 3R LASER product. 
Visible and invisible laser radiation 
is emitted when the laser protective 
housing is opened, so be sure to 
avoid direct eye exposure.

This marking is located on the laser 
protective housing inside the 
enclosure.

This appliance is classified as a 
CLASS 1 LASER product. This 
marking is located on the rear 
exterior.