Read Sony FST-GTK1I / FST-GTK2I / HCD-GTK1I / HCD-GTK2I / RDH-GTK1I Service Manual online
SERVICE MANUAL
Sony Corporation
Published by Sony EMCS (Malaysia) PG Tec
HCD-GTK1i/GTK2i
HOME AUDIO DOCKING SYSTEM
9-890-546-03
2012E08-1
©
2012.05
US Model
Canadian Model
Australian Model
HCD-GTK1i
E Model
HCD-GTK1i/GTK2i
Ver. 1.2 2012.05
• HCD-GTK1i is the tuner, USB and iPod section in FST-GTK1i and RDH-GTK1i.
• HCD-GTK2i is the tuner, USB and iPod section in FST-GTK2i.
• HCD-GTK2i is the tuner, USB and iPod section in FST-GTK2i.
SPECIFICATIONS
– Continued on next page –
Photo: HCD-GTK2i
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION:
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION:
RDH-GTK1i US model only
With 6-ohm loads, both channels driven,
from 120 Hz – 10 kHz; rated 30 watts per
channel minimum RMS power, with no
more than 0.7% total harmonic distortion
from 250 miliwatts to rated output.
With 6-ohm loads, both channels driven,
from 120 Hz – 10 kHz; rated 30 watts per
channel minimum RMS power, with no
more than 0.7% total harmonic distortion
from 250 miliwatts to rated output.
Amplifi er section
FST-GTK2i
The following are measured at
AC 127 V, 60 Hz
The following are measured at
AC 127 V, 60 Hz
Front speaker:
Power Output (rated)
35 W + 35 W (at 6
Power Output (rated)
35 W + 35 W (at 6
, 1 kHz, 1% THD)
RMS output power (reference)
110 W + 110 W (per channel at 6
110 W + 110 W (per channel at 6
, 1 kHz)
Subwoofer:
RMS output power (reference)
230
RMS output power (reference)
230
W
(8
, 100 Hz)
FST-GTK1i and RDH-GTK1i
North American model only
The following are measured at
AC 120 V, 60 Hz
The following are measured at
AC 120 V, 60 Hz
Front speaker:
RMS output power (reference)
110 W + 110 W (per channel at 6
RMS output power (reference)
110 W + 110 W (per channel at 6
, 1 kHz)
Other models
The following are measured at
Mexican model:
AC 127 V, 60 Hz
Other models:
AC 120, 220, 240 V, 50/60 Hz
The following are measured at
Mexican model:
AC 127 V, 60 Hz
Other models:
AC 120, 220, 240 V, 50/60 Hz
Front speaker:
Power Output (rated)
35 W + 35 W (at 6
Power Output (rated)
35 W + 35 W (at 6
, 1 kHz, 1% THD)
RMS output power (reference)
110 W + 110 W (per channel at 6
110 W + 110 W (per channel at 6
, 1 kHz)
Input
AUDIO IN L/R:
Voltage 1 V, impedance 47 kilohms
AUDIO IN L/R:
Voltage 1 V, impedance 47 kilohms
Output
SUBWOOFER OUT (FST-GTK2i only)
SUBWOOFER OUT (FST-GTK2i only)
Tuner section
FM stereo, FM/AM superheterodyne tuner
Antenna:
FM lead antenna
AM loop antenna
FM stereo, FM/AM superheterodyne tuner
Antenna:
FM lead antenna
AM loop antenna
FM tuner section
Tuning range
North
Tuning range
North
American
model:
87.5 MHz – 108.0 MHz (100 kHz step)
Other
Other
models:
87.5 MHz – 108.0 MHz (50 kHz step)
Intermediate frequency
225
Intermediate frequency
225
kHz
AM tuner section
Tuning range
Pan American and Oceanian models:
530 kHz – 1,710 kHz (with 10 kHz tuning interval)
531 kHz – 1,710 kHz (with 9 kHz tuning interval)
Other
Tuning range
Pan American and Oceanian models:
530 kHz – 1,710 kHz (with 10 kHz tuning interval)
531 kHz – 1,710 kHz (with 9 kHz tuning interval)
Other
models:
530 kHz – 1,610 kHz (with 10 kHz tuning interval)
531 kHz – 1,602 kHz (with 9 kHz tuning interval)
Intermediate frequency
53
531 kHz – 1,602 kHz (with 9 kHz tuning interval)
Intermediate frequency
53
kHz
USB section
Supported bit rate*
MP3 (MPEG 1 Audio Layer-3):
32 kbps – 320 kbps, VBR
WMA: 48 kbps – 192 kbps
AAC: 48 kbps – 320 kbps
* Compatibility with all encoding/
writing software, recording devices
and recording media cannot be guarantee.
Supported bit rate*
MP3 (MPEG 1 Audio Layer-3):
32 kbps – 320 kbps, VBR
WMA: 48 kbps – 192 kbps
AAC: 48 kbps – 320 kbps
* Compatibility with all encoding/
writing software, recording devices
and recording media cannot be guarantee.
Sampling frequencies
MP3 (MPEG 1 Audio Layer-3):
32 kHz/44.1 kHz/48 kHz
WMA: 44.1 kHz
AAC: 44.1 kHz
Transfer speed
Full-speed
Supported USB device
Mass Storage Class
Maximum current
500
MP3 (MPEG 1 Audio Layer-3):
32 kHz/44.1 kHz/48 kHz
WMA: 44.1 kHz
AAC: 44.1 kHz
Transfer speed
Full-speed
Supported USB device
Mass Storage Class
Maximum current
500
mA
iPod section
DC5V 500 mA MAX
DC5V 500 mA MAX
Speakers
Unit
HCD-GTK2i (for FST-GTK2i)/
FST-GTK1i/RDH-GTK1i
Speaker system
2-way,
HCD-GTK2i (for FST-GTK2i)/
FST-GTK1i/RDH-GTK1i
Speaker system
2-way,
coaxial
Speaker unit
Woofer: 160 mm (6 1/2 in), cone type
Tweeter: 40 mm (1 5/8 in), cone type
Rated impedance
6
Woofer: 160 mm (6 1/2 in), cone type
Tweeter: 40 mm (1 5/8 in), cone type
Rated impedance
6
ohms
HCD-GTK1i/GTK2i
2
SAFETY-RELATED COMPONET WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
Compatible USB
devices with this unit
devices with this unit
You can use the following Sony USB
devices on this unit. Other USB devices
cannot be used on this unit.
devices on this unit. Other USB devices
cannot be used on this unit.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
Verifi ed Sony USB device
Product name
Model name
Walkman®
NWZ-B133 / B135 / B133F / B135F
NWZ-B142 / B143 / B142F / B143F
NWD-E023F / E025F
NWZ-E435F / E436F / E438F
NWZ-E343 / E344 / E345
NWZ-S636F / S638F / S639F
NWZ-S736F / S738F / S739F
NWZ-A726 / A728 / A729 / A726B / A728B
NWZ-A826 / A828 / A829
NWZ-W202
NWZ-X1050 / X1060
NWZ-S744 / S745
NWZ-E443 / E444 / E445
NWZ-S544 / S545
NWZ-A845 / A846 / A847
NWZ-W252 / W253
NWZ-B152F / B153F
NWZ-B142 / B143 / B142F / B143F
NWD-E023F / E025F
NWZ-E435F / E436F / E438F
NWZ-E343 / E344 / E345
NWZ-S636F / S638F / S639F
NWZ-S736F / S738F / S739F
NWZ-A726 / A728 / A729 / A726B / A728B
NWZ-A826 / A828 / A829
NWZ-W202
NWZ-X1050 / X1060
NWZ-S744 / S745
NWZ-E443 / E444 / E445
NWZ-S544 / S545
NWZ-A845 / A846 / A847
NWZ-W252 / W253
NWZ-B152F / B153F
Product name
Model name
IC Recorder
ICD-UX71 / UX81 / UX91
ICD-SX68 / SX78 / SX88
ICD-SX700 / SX800 / SX900
ICD-UX200 / UX300 / UX400
ICD-SX750 / SX850 / SX950
ICD-SX68 / SX78 / SX88
ICD-SX700 / SX800 / SX900
ICD-UX200 / UX300 / UX400
ICD-SX750 / SX850 / SX950
MICROVAULT
USM1GL / 2GL / 4GL / 8GL / 16GL
USM1GLX / 2GLX / 4GLX / 8GLX / 16GLX
USM1GLX / 2GLX / 4GLX / 8GLX / 16GLX
Notes
• The unit is unable to read data in NTFS format.
• The unit is unable to read data other than that saved in the fi rst partition of a
harddisk drive.
• Do not use USB devices other than these USB devices. Operation of models not
listed here is not guaranteed.
• Operation may not always be ensured even when using these USB devices.
• Some of these USB devices may not be available for purchase in certain areas.
• When formatting the above models, be sure to format using the model itself or the
dedicated formatting software for that model.
• Please do not connect iPod to USB port.
• When connecting a USB device to the unit, be sure to connect after the display
“Creating Library” or “Creating Database” on the USB device has disappeared.
• The unit is unable to read data in NTFS format.
• The unit is unable to read data other than that saved in the fi rst partition of a
harddisk drive.
• Do not use USB devices other than these USB devices. Operation of models not
listed here is not guaranteed.
• Operation may not always be ensured even when using these USB devices.
• Some of these USB devices may not be available for purchase in certain areas.
• When formatting the above models, be sure to format using the model itself or the
dedicated formatting software for that model.
• Please do not connect iPod to USB port.
• When connecting a USB device to the unit, be sure to connect after the display
“Creating Library” or “Creating Database” on the USB device has disappeared.
Compatible iPod models with this unit
You can use the following iPod models on this unit. Update your iPod with the latest
software before using it.
software before using it.
Notes
This unit is designed for iPod only. You cannot connect any other portable audio players.
Sony cannot accept responsibility in the event that data recorded to iPod is lost or damaged when
using an iPod connected to this unit.
Use a Dock Adapter supplied with your iPod. Otherwise, a compatible Dock Adapter will need to be
purchased separately from Apple Inc.
This product has been designed specifically to work with iPod and has been certified to meet Apple
performance
Sony cannot accept responsibility in the event that data recorded to iPod is lost or damaged when
using an iPod connected to this unit.
Use a Dock Adapter supplied with your iPod. Otherwise, a compatible Dock Adapter will need to be
purchased separately from Apple Inc.
This product has been designed specifically to work with iPod and has been certified to meet Apple
performance
standards.
This unit is not compatible with iPhone.
iPod touch
1st generation
iPod nano
4th generation
(video)
iPod touch
2nd generation
iPod
5th generation
(video)
iPod nano
2nd generation
(aluminum)
iPod classic
iPod mini
iPod
4th generation
iPod
4th generation
(color display)
iPod nano
1st generation
iPod nano
3rd generation
(video)
iPod nano
5th generation
(video camera)
General
Power requirements
North American model:
Power requirements
North American model:
AC 120 V, 60 Hz
Oceanian model:
AC 230 V – 240 V, 50/60 Hz
Mexican model:
AC 127 V, 60 Hz
Argentina model:
AC 220 V, 50/60 Hz
Other models:
AC 120 V, 220 V or
230 V – 240 V, 50/60 Hz,
adjustable with voltage selector
Power consumption
HCD-GTK2i/FST-GTK1i/RDH-GTK1i: 150 W
Dimensions (w/h/d) (Approx.)
HCD-GTK2i/FST-GTK1i/RDH-GTK1i: 600 mm × 385 mm × 395 mm
HCD-GTK2i/FST-GTK1i/RDH-GTK1i: 150 W
Dimensions (w/h/d) (Approx.)
HCD-GTK2i/FST-GTK1i/RDH-GTK1i: 600 mm × 385 mm × 395 mm
(23 5/8 in × 15 1/4 in × 15 5/8 in)
Mass (Approx.)
HCD-GTK2i/FST-GTK1i/RDH-GTK1i: 12.5 kg (27 lb 9 oz)
Supplied accessories
Remote Commander:
• RM-AMU098 (North American model only) (1)
• RM-AMU092 (other models) (1)
FM lead/AM loop antenna (1)
R03 (size AAA) batteries (2)
Subwoofer cable (FST-GTK2i only) (1)
HCD-GTK2i/FST-GTK1i/RDH-GTK1i: 12.5 kg (27 lb 9 oz)
Supplied accessories
Remote Commander:
• RM-AMU098 (North American model only) (1)
• RM-AMU092 (other models) (1)
FM lead/AM loop antenna (1)
R03 (size AAA) batteries (2)
Subwoofer cable (FST-GTK2i only) (1)
Design and specifi cations are subject to change without notice.
Ver. 1.1
HCD-GTK1i/GTK2i
3
NOTES ON CHIP COMPONENT REPLACEMENT
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
• Keep the temperature of soldering iron around 270 °C during
• Keep the temperature of soldering iron around 270 °C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY CHECK-OUT (US MODEL)
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
1.5 k
Ω
0.15
μF
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
1. SERVICING
NOTES
................................................ 4
2. DISASSEMBLY
2-1. Top Panel Block and Back Panel .................................... 6
2-2. Power SW Board, Trans Board and DC Fan................... 6
2-3. Main
2-2. Power SW Board, Trans Board and DC Fan................... 6
2-3. Main
Board
..................................................................... 7
2-4. VOL Board, LCD Board and IPOD Board ..................... 7
2-5. Front Panel ...................................................................... 8
2-6. Loudspeaker .................................................................... 8
2-5. Front Panel ...................................................................... 8
2-6. Loudspeaker .................................................................... 8
3.
TEST MODE
............................................................ 9
4. ELECTRICAL
ADJUSTMENTS
........................ 11
5. DIAGRAMS
5-1. Block Diagram –Display and Power Section– ............... 13
5-2. Block Diagram –Main Section– ..................................... 14
5-3. Printed Wiring Boards –VOL, LCD and IPOD Board– . 16
5-4. Schematic Diagram –VOL and LCD Board– ................. 17
5-5. Schematic Diagram –IPOD Board– ................................ 18
5-6. Printed Wiring Boards –MAIN, SPK LED LEFT and SPK
5-2. Block Diagram –Main Section– ..................................... 14
5-3. Printed Wiring Boards –VOL, LCD and IPOD Board– . 16
5-4. Schematic Diagram –VOL and LCD Board– ................. 17
5-5. Schematic Diagram –IPOD Board– ................................ 18
5-6. Printed Wiring Boards –MAIN, SPK LED LEFT and SPK
LED RIGHT Board– ....................................................... 19
5-7. Schematic Diagram –MAIN Board (1/3)– ...................... 20
5-8. Schematic Diagram –MAIN (2/3), SPK LED LEFT and
5-8. Schematic Diagram –MAIN (2/3), SPK LED LEFT and
SPK LED RIGHT Board– .............................................. 21
5-9. Schematic Diagram –MAIN Board (3/3)– ...................... 22
5-10. Printed Wiring Boards –TRANS and
5-10. Printed Wiring Boards –TRANS and
POWER SW Board– ....................................................... 23
5-11. Schematic Diagram –TRANS and
POWER SW Board– ....................................................... 24
6.
EXPLODED VIEWS
6-1. Back Panel Section ......................................................... 29
6-2. Top Panel Section ........................................................... 30
6-3. Front Panel Section ......................................................... 31
6-2. Top Panel Section ........................................................... 30
6-3. Front Panel Section ......................................................... 31
7.
ELECTRICAL PARTS LIST
.............................. 32
TABLE OF CONTENTS
HCD-GTK1i/GTK2i
4
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
SECTION 1
SERVICING NOTES
HOW TO DISASSEMBLE THE FRONT PANEL ASSY
Step: 1) Unscrew the hexagon bolt to remove the handle from the front panel.
Step: 1) Unscrew the hexagon bolt to remove the handle from the front panel.
2) Unscrew the 3.5 x 14 TAPPING then use the hexagon bolt to screw into hole A. It will raise up the front panel assy by 1-1.5 cm.
3)
Use
a
fl at-head screwdrive to push out the front panel assy from the speaker cabinet. Make sure that your fl at-head screwdriver
away from speaker cabinet so that it does not damage the speaker cabinet.
1
handle
hole A
front panel assy
handle
1
2
3
hole A