Read Sony FST-GTK17IP / FST-GTK37IP / RDH-GTK17IP / RDH-GTK37IP Service Manual online
SERVICE MANUAL
Sony Corporation
Published by Sony EMCS (Malaysia) PG Tec
PERSONAL AUDIO SYSTEM
9-890-615-03
2013I80-1
©
2013.09
US Model
RDH-GTK37iP
AEP Model
UK Model
Malaysia Model
South African Model
Thai Model
RDH-GTK17iP
E Model
FST-GTK17iP/GTK37iP
Australian Model
RDH-GTK17iP/GTK37iP
Ver. 1.2 2013.09
FST-GTK17iP/GTK37iP/
RDH-GTK17iP/GTK37iP
Photo: RDH-GTK37iP
SPECIFICATIONS
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC
DISTORTION:
(US model only)
With 3.5 ohm loads, both channels driven,
from 120 - 10,000 Hz; rated 50 watts per
channel minimum RMS power, with no more
than 0.7% total harmonic distortion from 250
milliwatts to rated output.
DISTORTION:
(US model only)
With 3.5 ohm loads, both channels driven,
from 120 - 10,000 Hz; rated 50 watts per
channel minimum RMS power, with no more
than 0.7% total harmonic distortion from 250
milliwatts to rated output.
Amplifi er Section
The following are measured at
US model:
The following are measured at
US model:
AC 120 V, 60 Hz
Mexican model:
AC 120 V – 240 V, 60 Hz
Other models:
AC 120 V – 240 V, 50/60 Hz
FST-GTK37iP/RDH-GTK37iP
Power output (rated):
Power output (rated):
100 W + 100 W (at 3.5 ohms, 1 kHz,
1%
THD)
RMS output power (reference):
210 W + 210 W (per channel at 3.5 ohms,
1
kHz)
FST-GTK17iP/RDH-GTK17iP
Power output (rated):
Power output (rated):
55 W + 55 W (at 3 ohms, 1 kHz, 1% THD)
RMS output power (reference):
115 W + 115 W (per channel at 3 ohms,
1
kHz)
Speaker Section
Speaker system
Speaker system
2 way speaker system, Bass refl ex
Speaker units
FST-GTK37iP/RDH-GTK37iP:
FST-GTK37iP/RDH-GTK37iP:
Woofer: 200 mm (7
7
⁄
8
in), cone type
Tweeter: 66 mm (2
5
⁄
8
in), cone type
FST-GTK17iP/RDH-GTK17iP:
Woofer: 160 mm (6
3
⁄
8
in), cone type
Tweeter: 40 mm (1
5
⁄
8
in), cone type
Rated impedance
FST-GTK37iP/RDH-GTK37iP:
FST-GTK37iP/RDH-GTK37iP:
3.5 ohms
FST-GTK17iP/RDH-GTK17iP:
3 ohms
Input
DVD/PC IN (audio in L/R):
FST-GTK37iP/RDH-GTK37iP:
DVD/PC IN (audio in L/R):
FST-GTK37iP/RDH-GTK37iP:
Sensitivity 1 V, impedance 47 kilohms
FST-GTK17iP/RDH-GTK17iP:
Sensitivity 1.5 V, impedance 47 kilohms
iPod/iPhone Section
Terminal for Apple Device
Terminal for Apple Device
Output voltage: DC 5V
Maximum output current: 1 A
Compatible iPod/iPhone models:
– iPod touch 5th generation
– iPod nano 7th generation
– iPhone 5
(USB) port:
Maximum output current: 1 A
Compatible iPod/iPhone models:
Compatible iPod/iPhone models:
– iPod touch 5th generation
– iPod touch 4th generation
– iPod touch 3rd generation
– iPod touch 2nd generation
– iPod nano 7th generation
– iPod nano 6th generation
– iPod nano 5th generation
(video
camera)
– iPod nano 4th generation (video)
– iPod nano 3rd generation (video)
– iPod classic
– iPhone 5
– iPhone 4S
– iPhone 4
– iPhone 3GS
– iPhone 3G
USB Section
Supported format
Supported format
MP3 (MPEG 1 Audio Layer-3):
32
kbps
– 320 kbps, VBR
WMA: 48 kbps – 192 kbps
AAC: 48 kbps – 320 kbps
WAV: 16 bit PCM
Sampling frequencies
MP3
MP3
(MPEG 1 Audio Layer-3):
32 kHz/44.1 kHz/48 kHz
WMA: 32 kHz/44.1 kHz/48 kHz
AAC:
32 kHz/44.1 kHz/48 kHz
WAV:
8 kHz – 48 kHz
Supported USB device
Mass Storage Class
(USB) port: Type A
Bluetooth Section
Communication system
Communication system
Bluetooth Standard version 3.0 +
EDR (Enhanced Date Rate)
Output
Bluetooth Standard Power Class 2
Maximum communication range
Line of sight approx. 10m
1)
Frequency band
2.4 GHz band (2.4000 GHz – 2.4835 GHz)
Modulation method
FHSS (Freq Hopping Spread Spectrum)
Compatible Bluetooth profiles
2)
A2DP (Advanced Audio Distribution
Profile)
AVRCP 1.3 (Audio Video Remote
Control
Profile)
Supported codecs
SBC (Sub Band Codec)
AAC (Advanced Audio Coding)
1)
The actual range will vary depending on
factors such as obstacles between devices,
magnetic fields around a microwave oven,
static electricity, reception sensitivity,
antenna’s performance, operating system,
software application, etc.
magnetic fields around a microwave oven,
static electricity, reception sensitivity,
antenna’s performance, operating system,
software application, etc.
2)
Bluetooth standard profiles indicate the
purpose of Bluetooth
communication
between devices.
Tuner Section
FM stereo, FM/AM superheterodyne tuner
Antenna:
FM stereo, FM/AM superheterodyne tuner
Antenna:
FM lead antenna
AM loop antenna
FM Tuner Section
Tuning range
Tuning range
US and Brazilian models:
87.5 MHz – 108.0 MHz (100 kHz step)
Other
models:
87.5 MHz – 108.0 MHz (50 kHz step)
AM Tuner Section
Tuning range
Tuning range
European, Russian and Saudi Arabian
models:
531 kHz – 1,602 kHz (9 kHz step)
US, Latin American and Australian
models:
530 kHz – 1,710 kHz (10 kHz step)
531 kHz – 1,710 kHz (9 kHz step)
Other
models:
530 kHz – 1,610 kHz (10 kHz step)
531 kHz – 1,602 kHz (9 kHz step)
General
Power requirements
US
Power requirements
US
model:
AC 120 V, 60 Hz
Mexican
model:
AC 120 V – 240 V, 60 Hz
Other
models:
AC 120 V – 240 V, 50/60 Hz
Power consumption
FST-GTK37iP/RDH-GTK37iP: 85 W
(0.5 W at the Power Saving mode)
FST-GTK17iP/RDH-GTK17iP: 60 W
(0.5 W at the Power Saving mode)
Dimensions (w/h/d) (Approx.)
FST-GTK37iP/RDH-GTK37iP:
FST-GTK37iP/RDH-GTK37iP:
768.5 mm × 323 mm × 385 mm
(30
3
⁄
8
in × 12
3
⁄
4
in × 15
1
⁄
4
in)
FST-GTK17iP/RDH-GTK17iP:
678.5 mm × 323 mm × 385 mm
(26
3
⁄
4
in × 12
3
⁄
4
in × 15
1
⁄
4
in)
Mass (Approx.)
FST-GTK37iP/RDH-GTK37iP:
FST-GTK37iP/RDH-GTK37iP:
14.0 kg (30 lb 14 oz)
FST-GTK17iP/RDH-GTK17iP:
12.0 kg (26 lb 8 oz)
Supplied accessories
Remote control (1)
R6 (Size AA) batteries (2)
FM lead/AM loop antenna (1)
Design and specifications are subject to
change without notice.
change without notice.
– Continued on next page –
FST-GTK17iP/GTK37iP/RDH-GTK17iP/GTK37iP
2
NOTES ON CHIP COMPONENT REPLACEMENT
•
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
aged by heat.
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
1.5 k
Ω
0.15
μF
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK
0 OR DOTTED LINE
WITH MARK
0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
License and Trademark Notice
•
•
iPhone, iPod, iPod classic, iPod nano, and iPod touch are
trademarks of Apple Inc., registered in the U.S. and other
countries.
trademarks of Apple Inc., registered in the U.S. and other
countries.
Lightning is a trademark of Apple Inc.
• “Made for iPod” and “Made for iPhone” mean that an
electronic accessory has been designed to connect specifi cally
to iPod or iPhone, respectively, and has been certifi ed by the
developer to meet Apple performance standards. Apple is not
responsible for the operation of this device or its compliance
with safety and regulatory standards. Please note that the use
of this accessory with iPod or iPhone may affect wireless
performance.
to iPod or iPhone, respectively, and has been certifi ed by the
developer to meet Apple performance standards. Apple is not
responsible for the operation of this device or its compliance
with safety and regulatory standards. Please note that the use
of this accessory with iPod or iPhone may affect wireless
performance.
• The
Bluetooth
®
word mark and logos are registered trademarks
owned by Bluetooth SIG, Inc. and any use of such marks by
Sony Corporation is under license. Other trademarks and trade
names are those of their respective owners.
Sony Corporation is under license. Other trademarks and trade
names are those of their respective owners.
• The N Mark is a trademark or registered trademark of NFC
Forum, Inc. in the United States and in other countries.
•
Android is a trademark of Google Inc.
• MPEG Layer-3 audio coding technology and patents
licensed from Fraunhofer IIS and Thomson.
• Windows Media is either a registered trademark or
trademark of Microsoft Corporation in the United States
and/or other countries.
and/or other countries.
•
This product is protected by certain intellectual property
rights of Microsoft Corporation. Use or distribution of
such technology outside of this product is prohibited
without a license from Microsoft or an authorized
Microsoft subsidiary.
rights of Microsoft Corporation. Use or distribution of
such technology outside of this product is prohibited
without a license from Microsoft or an authorized
Microsoft subsidiary.
• All other trademarks and registered trademarks are of
their respective holders. In this manual, ™ and
®
marks
are not specified.
FST-GTK17iP/GTK37iP/RDH-GTK17iP/GTK37iP
3
1.
SERVICING NOTES
.............................................
4
2. DISASSEMBLY
2-1. Disassembly
Flow
........................................................... 12
2-2. Side Panel (R) ................................................................. 13
2-3. Side Panel (L-base) ......................................................... 14
2-4. Cover (Back) Block ........................................................ 15
2-5. Back Panel (11) Block (GTK17iP) ................................. 16
2-6. Back Panel (22) Block (GTK37iP) ................................. 17
2-7. Shield Plate (Main) Block ............................................... 18
2-8. Panel
2-3. Side Panel (L-base) ......................................................... 14
2-4. Cover (Back) Block ........................................................ 15
2-5. Back Panel (11) Block (GTK17iP) ................................. 16
2-6. Back Panel (22) Block (GTK37iP) ................................. 17
2-7. Shield Plate (Main) Block ............................................... 18
2-8. Panel
Right
Assy
............................................................. 19
2-9. USB
Board
...................................................................... 20
2-10. Stage B (Bottom-I-PH) Block ......................................... 20
2-11. Spring (PWB) B .............................................................. 21
2-12. IP Board .......................................................................... 21
2-13. Spring (Lock 2) ............................................................... 22
2-14. MAIN Board ................................................................... 23
2-15. Shield Plate (SMPS) Block ............................................. 24
2-16. Power Cord ..................................................................... 25
2-17. SMPS Board (GTK17iP) /SMPS Board (GTK37iP) ...... 26
2-18. Chassis (B-Tank), Bracket (BP) ..................................... 27
2-19. Ornament Base Block ..................................................... 27
2-20. Front Panel Assy ............................................................. 28
2-21. Loudspeaker (16 cm) (SP1, SP2) (GTK17iP) ................ 29
2-22. Loudspeaker (20 cm) (SP1, SP2) (GTK37iP) ................ 30
2-11. Spring (PWB) B .............................................................. 21
2-12. IP Board .......................................................................... 21
2-13. Spring (Lock 2) ............................................................... 22
2-14. MAIN Board ................................................................... 23
2-15. Shield Plate (SMPS) Block ............................................. 24
2-16. Power Cord ..................................................................... 25
2-17. SMPS Board (GTK17iP) /SMPS Board (GTK37iP) ...... 26
2-18. Chassis (B-Tank), Bracket (BP) ..................................... 27
2-19. Ornament Base Block ..................................................... 27
2-20. Front Panel Assy ............................................................. 28
2-21. Loudspeaker (16 cm) (SP1, SP2) (GTK17iP) ................ 29
2-22. Loudspeaker (20 cm) (SP1, SP2) (GTK37iP) ................ 30
3.
TEST MODE
............................................................ 31
4.
ELECTRICAL CHECK
......................................... 33
5. DIAGRAMS
5-1. Block Diagram - MAIN Section - ................................... 35
5-2. Block Diagram - AMP Section - ..................................... 36
5-3. Block Diagram - REGULATOR Section - ...................... 37
5-4. Block Diagram - POWER SUPPLY Section - ................ 38
5-5. Printed
5-2. Block Diagram - AMP Section - ..................................... 36
5-3. Block Diagram - REGULATOR Section - ...................... 37
5-4. Block Diagram - POWER SUPPLY Section - ................ 38
5-5. Printed
Wiring
Board
- MAIN Board (Component Side) - ................................ 40
5-6. Printed
Wiring
Board
- MAIN Board (Conductor Side) - .................................. 41
5-7. Schematic Diagram - MAIN Board (1/5) - ..................... 42
5-8. Schematic Diagram - MAIN Board (2/5) - ..................... 43
5-9. Schematic Diagram - MAIN Board (3/5) - ..................... 44
5-10. Schematic Diagram - MAIN Board (4/5) - ..................... 45
5-11. Schematic Diagram - MAIN Board (5/5) - ..................... 46
5-8. Schematic Diagram - MAIN Board (2/5) - ..................... 43
5-9. Schematic Diagram - MAIN Board (3/5) - ..................... 44
5-10. Schematic Diagram - MAIN Board (4/5) - ..................... 45
5-11. Schematic Diagram - MAIN Board (5/5) - ..................... 46
TABLE OF CONTENTS
5-12. Printed Wiring Boards
- AUDIO INPUT Section (1/2) - ..................................... 47
5-13. Printed Wiring Boards
- AUDIO INPUT Section (2/2) - ..................................... 48
5-14. Schematic Diagram - AUDIO INPUT Section - ............. 49
5-15. Printed Wiring Boards - PANEL Section - ..................... 50
5-16. Schematic Diagram - PANEL Section - .......................... 51
5-17. Printed Wiring Board
5-15. Printed Wiring Boards - PANEL Section - ..................... 50
5-16. Schematic Diagram - PANEL Section - .......................... 51
5-17. Printed Wiring Board
- SMPS Board (GTK17iP) - ............................................ 52
5-18. Schematic Diagram
- SMPS Board (GTK17iP) - ............................................ 53
5-19. Printed Wiring Board
- SMPS Board (GTK37iP) - ............................................ 54
5-20. Schematic Diagram
- SMPS Board (GTK37iP) - ............................................ 55
6.
EXPLODED VIEWS
6-1. Side Panel Section .......................................................... 63
6-2. Back Cover Section ........................................................ 64
6-3. Back Panel Section (GTK17iP) ...................................... 65
6-4. Back Panel Section (GTK37iP) ...................................... 66
6-5. Ornament
6-2. Back Cover Section ........................................................ 64
6-3. Back Panel Section (GTK17iP) ...................................... 65
6-4. Back Panel Section (GTK37iP) ...................................... 66
6-5. Ornament
Section
........................................................... 67
6-6. Top Panel Section ........................................................... 68
6-7. Front Panel Section ......................................................... 69
6-8. DC Fan Section ............................................................... 70
6-9. MAIN Board Section ...................................................... 71
6-10. Chassis Section ............................................................... 72
6-11. SS-GTK17iP-ASSY Section (GTK17iP) ....................... 73
6-12. SS-GTK37iP-ASSY Section (GTK37iP) ....................... 74
6-13. LED Board Section ......................................................... 75
6-7. Front Panel Section ......................................................... 69
6-8. DC Fan Section ............................................................... 70
6-9. MAIN Board Section ...................................................... 71
6-10. Chassis Section ............................................................... 72
6-11. SS-GTK17iP-ASSY Section (GTK17iP) ....................... 73
6-12. SS-GTK37iP-ASSY Section (GTK37iP) ....................... 74
6-13. LED Board Section ......................................................... 75
7.
ELECTRICAL PARTS LIST
.............................. 76
Accessories are given in the last of the electrical parts list.
FST-GTK17iP/GTK37iP/RDH-GTK17iP/GTK37iP
4
SECTION 1
SERVICING NOTES
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
MODEL IDENTIFICATION
Model
Power requirements
GTK17iP: AEP, UK, AUS
AC:120 - 240V - 50/60Hz 60W
GTK17iP: RU
-
120 - 240V 50/60Hz 60W
GTK17iP: EA, SP6
AC:120 - 240V - 50/60Hz 60W
GTK17iP: MX
ca 120 - 240V - 60Hz 60W
GTK37iP: US
AC:120V - 60Hz 80W
GTK37iP: E2, E51
AC:120 - 240V - 50/60Hz 80W
GTK37iP: MX
ca 120 - 240V - 60Hz 80W
GTK37iP: AUS
AC:120 - 240V - 50/60Hz 80W
• Abbreviation
AUS :
AUS :
Australian
model
E2
: 120 V AC area in E model
E51
: Chiliean, Peruvian and PX models
MX
: Mexican model
MY
: Malaysia model
RU
: Russian model
SAF : South African model
TH :
TH :
Thai
model
THE OPERATION CHECK AFTER REPAIR
After repair is completed, connect corresponding “iPhone” etc.
to this unit and perform operation checks (playback, recording,
charging, etc.).
After repair is completed, connect corresponding “iPhone” etc.
to this unit and perform operation checks (playback, recording,
charging, etc.).
NOTE OF PERFORMING THE OPERATION CHECK
Don’t perform the operation check in the state where the heat sink
was removed from this unit, by any means. When the operation
check is performed, be sure to fi x the heat sink to the board in
advance.
Don’t perform the operation check in the state where the heat sink
was removed from this unit, by any means. When the operation
check is performed, be sure to fi x the heat sink to the board in
advance.
NOTE OF REPLACING THE IC702 ON THE MAIN
BOARD AND THE COMPLETE MAIN BOARD
When IC702 on the MAIN board and the complete MAIN board
are replaced, it is necessary to spread the compound between parts
and heat sink.
BOARD AND THE COMPLETE MAIN BOARD
When IC702 on the MAIN board and the complete MAIN board
are replaced, it is necessary to spread the compound between parts
and heat sink.
Part No.
Description
7-300-009-67
THERMAL COMPOUND (TIG2000)
Spread the compound referring to the fi gure below.
– Bottom side view –
Power requirements
Displayed characters/
values are example.
values are example.
The written example of
model number label.
model number label.
Displayed characters/
values are example.
values are example.
The written example of
stamp.
stamp.
Power requirements
R
– MAIN Board (Component Side) –
IC702
IC702
Ver. 1.1
Note: Refer to Supplement-1 for adding SERVICING NOTES.