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SERVICE MANUAL
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
HBD-DZ170/DZ171/DZ175/DZ310/
DZ510/DZ610/DZ810
SPECIFICATIONS
DVD RECEIVER
9-889-740-04
2010F04-1
©
2010.06
US Model
HBD-DZ170/DZ171/DZ175
Canadian Model
HBD-DZ175
E Model
HBD-DZ310/DZ510/DZ610/DZ810
Australian Model
HBD-DZ610
Chinese Model
HBD-DZ810
Russian Model
HBD-DZ310/DZ610
Ver. 1.3 2010.06
• HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810
are the amplifi er, DVD/CD and tuner section in DAV-DZ170/
DZ171/DZ175/DZ310/DZ510/DZ610/DZ810.
DZ171/DZ175/DZ310/DZ510/DZ610/DZ810.
Model Name Using Similar Mechanism
HCD-FZ900KW/FZ900M
Mechanism Type
CDM85MB-DVBU102
Optical Pick-up Name
KHM-313CAA
This system incorporates with Dolby* Digital and Dolby Pro Logic (II)
adaptive matrix surround decoder and the DTS** Digital Surround System.
* Manufactured under license from Dolby Laboratories.
adaptive matrix surround decoder and the DTS** Digital Surround System.
* Manufactured under license from Dolby Laboratories.
Dolby, Pro Logic, and the double-D symbol are trademarks of Dolby
Laboratories.
Laboratories.
** Manufactured under license under U.S. Patent #’s:
5,451,942; 5,956,674; 5,974,380; 5,978,762; 6,487,535 & other U.S. and
worldwide patents issued & pending. DTS and DTS Digital Surround
are registered trademarks and the DTS logos and Symbol are trademarks
of DTS, Inc. © 1996-2008 DTS, Inc. All Rights Reserved.
worldwide patents issued & pending. DTS and DTS Digital Surround
are registered trademarks and the DTS logos and Symbol are trademarks
of DTS, Inc. © 1996-2008 DTS, Inc. All Rights Reserved.
AUDIO POWER SPECIFICATIONS
for the U.S. model
for the U.S. model
POWER OUTPUT AND TOTAL HARMONIC
DISTORTION:
(FTC)
Front L + Front R
DISTORTION:
(FTC)
Front L + Front R
With 3 ohms loads, both
channels driven, from 180
- 20,000 Hz; rated 84 watts
per channel minimum
RMS power, with no more
than 1% total harmonic
distortion from 250 milli
watts to rated output.
Amplifi er Section
(DAV-DZ170/DAV-DZ171/DAV-DZ175)
(DAV-DZ170/DAV-DZ171/DAV-DZ175)
U.S. models:
POWER OUTPUT (reference):
POWER OUTPUT (reference):
Front L/Front R/Center/
Surround L/Surround R:
167 watts (per channel at 3
ohms, 1 kHz)
Subwoofer: 165 watts (at 3
ohms, 80 Hz)
Other models:
POWER OUTPUT (rated):
Front L + Front R
POWER OUTPUT (rated):
Front L + Front R
108 W + 108 W (at 3 ohms,
1 kHz, 1% THD)
POWER OUTPUT (reference):
Front L/Front R/Center/
Surround L/Surround R:
167 watts (per channel at 3
ohms, 1 kHz)
Subwoofer: 165 watts (at 3
ohms, 80 Hz)
Inputs (Analog)
TV/CABLE (AUDIO IN) Sensitivity: 450/250 mV
AUDIO IN
TV/CABLE (AUDIO IN) Sensitivity: 450/250 mV
AUDIO IN
Sensitivity: 250/125 mV
Inputs (Digital)
TV/CABLE (COAXIAL IN/OPTICAL IN)
TV/CABLE (COAXIAL IN/OPTICAL IN)
Impedance: 75 ohms/-
Input Stream: Dolby
Digital 5.1ch/DTS 5.1ch/
Linear PCM 2ch
(Sampling Frequency: less
than 48 kHz)
Amplifi er Section
(DAV-DZ310/DAV-DZ510/DAV-DZ610/
DAV-DZ810)
(DAV-DZ310/DAV-DZ510/DAV-DZ610/
DAV-DZ810)
DAV-DZ310
POWER OUTPUT (rated):
Front L + Front R
Front L + Front R
108 W + 108 W (at 3 ohms,
1 kHz, 1% THD)
POWER OUTPUT (reference):
Front L/Front R/Center/
Surround L/Surround R:
142 watts (per channel at 3
ohms, 1 kHz)
Subwoofer: 140 watts (at 3
ohms, 80 Hz)
DAV-DZ510/DAV-DZ610/DAV-DZ810
POWER OUTPUT (rated):
Front L + Front R
Front L + Front R
108 W + 108 W (at 3 ohms,
1 kHz, 1% THD)
POWER OUTPUT (reference):
Front L/Front R/Center/
Surround L/Surround R:
167 watts (per channel at 3
ohms, 1 kHz)
Subwoofer: 165 watts (at 3
ohms, 80 Hz)
Inputs (Analog)
TV (AUDIO IN)
TV (AUDIO IN)
Sensitivity: 450/250 mV
AUDIO IN
Sensitivity: 250/125 mV
MIC
Sensitivity: 1 mV
Inputs (Digital)
DAV-DZ310:
TV (Audio Return Channel)
DAV-DZ310:
TV (Audio Return Channel)
Input Stream: Dolby
Digital 5.1ch/DTS 5.1ch/
Linear PCM 2ch
(Sampling Frequency: less
than 48 kHz)
DAV-DZ510/DAV-DZ610/DAV-DZ810:
TV (Audio Return Channel/OPTICAL IN)
TV (Audio Return Channel/OPTICAL IN)
Input Stream: Dolby
Digital 5.1ch/DTS 5.1ch/
Linear PCM 2ch
(Sampling Frequency: less
than 48 kHz)
– Continued on next page –
Photo: HBD-DZ170
HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810
2
Super Audio CD/DVD System
(DAV-DZ170/DAV-DZ171/DAV-DZ175)
(DAV-DZ170/DAV-DZ171/DAV-DZ175)
Laser Diode Properties
Emission Duration: Continuous
Laser Output: Less than 44.6
μW
* This output is the value measurement at a distance
of 200 mm from the objective lens surface on the
Optical Pick-up Block with 7 mm aperture.
of 200 mm from the objective lens surface on the
Optical Pick-up Block with 7 mm aperture.
Signal format system
NTSC
Super Audio CD/DVD System
(DAV-DZ310/DAV-DZ510/DAV-DZ610/DAV-DZ810)
(DAV-DZ310/DAV-DZ510/DAV-DZ610/DAV-DZ810)
Laser Diode Properties
Emission Duration: Continuous
Laser Output: Less than 44.6
μW
* This output is the value measurement at a distance
of 200 mm from the objective lens surface on the
Optical Pick-up Block with 7 mm aperture.
of 200 mm from the objective lens surface on the
Optical Pick-up Block with 7 mm aperture.
Signal format system
Mexican and Latin American models:
NTSC
Other models:
Mexican and Latin American models:
NTSC
Other models:
NTSC/PAL
USB Section
(USB) port:
Maximum current:
500 mA
Tuner Section
System
PLL quartz-locked digital synthesizer
Tuning range
North American models: 87.5 MHz - 108.0 MHz (100 kHz step)
Other models:
North American models: 87.5 MHz - 108.0 MHz (100 kHz step)
Other models:
87.5 MHz - 108.0 MHz (50 kHz step)
Antenna (aerial)
FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency
Intermediate frequency
10.7 MHz
Video Section
Outputs
VIDEO: 1 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
P
B
/C
B
, P
R
/C
R
: 0.7 Vp-p 75 ohms
HDMI OUT: Type A (19 pin)
General
(DAV-DZ170/DAV-DZ171/DAV-DZ175)
(DAV-DZ170/DAV-DZ171/DAV-DZ175)
Power requirements
120 V AC, 60 Hz
Power consumption
On: 170 W
Standby:
0.2
W*
* Valid when the system is in the following status:
– “DEMO” is set to “OFF.”
– [CONTROL FOR HDMI] is set to [OFF].
– “DEMO” is set to “OFF.”
– [CONTROL FOR HDMI] is set to [OFF].
Dimensions (approx.)
430 mm
× 66 mm × 385 mm
(17
in
× 2
5/8
in
× 15
1/4
in) (w/h/d)
incl. projecting parts
Mass (approx.)
4.4 kg (9 lb 12 oz)
General
(DAV-DZ310/DAV-DZ510/DAV-DZ610/DAV-DZ810)
(DAV-DZ310/DAV-DZ510/DAV-DZ610/DAV-DZ810)
Power requirements
North American models:
North American models:
120 V AC, 60 Hz
Taiwan models:
120 V AC, 50/60 Hz
Latin American models:
110 V - 240 V AC, 50/60 Hz
Saudi Arabia models:
127 V - 240 V AC, 50/60 Hz
Other models:
220 V - 240 V AC, 50/60 Hz
Power consumption
DAV-DZ310/DAV-DZ510/DAV-DZ610
On:
DAV-DZ310/DAV-DZ510/DAV-DZ610
On:
170
W
Standby: Taiwan models: 0.2 W*,
Other models: 0.25 W*
DAV-DZ810 On:
175
W
Standby:
0.25
W*
* Valid when the system is in the following status:
– “DEMO” is set to “OFF.”
– [CONTROL FOR HDMI] is set to [OFF].
– “S-AIR STBY” is set to “STBY OFF.” (DAVDZ810 only)
– “DEMO” is set to “OFF.”
– [CONTROL FOR HDMI] is set to [OFF].
– “S-AIR STBY” is set to “STBY OFF.” (DAVDZ810 only)
Dimensions (approx.)
430 mm
× 66 mm × 385 mm (w/h/d)
incl. projecting parts
Mass (approx.)
4.4 kg
Supported fi le format
MP3 (MPEG 1 Audio Layer-3)
MP3 (MPEG 1 Audio Layer-3)
File Extension:
mp3
Bitrate:
32 kbps - 320 kbps
Sampling frequencies:
32/44.1/48 kHz
WMA (USB device only)
File Extension:
wma
Bitrate:
48 kbps - 192 kbps
Sampling frequencies:
44.1 kHz
AAC (USB device only)
File Extension:
m4a
Bitrate:
48 kbps - 320 kbps
Sampling frequencies:
44.1 kHz
DivX (DAV-DZ310/DAV-DZ510/DAV-DZ610/DAV-DZ810)
File Extension:
avi/divx
Video codec:
DivX video
Bitrate:
10.08 Mbps (MAX)
Frame rate:
30 fps
Resolution: 720
× 576
Audio codec:
MP3
MPEG4
File format:
MP4 File Format
File Extension:
mp4/m4v
Video codec:
MPEG4 Simple Profi le (AVC is not compatible.)
Bitrate: 4
Mbps
Frame rate:
30 fps
Resolution: 720
× 576
Audio codec:
AAC-LC (HE-AAC is not compatible.)
DRM: Not
compatible
Design and specifi cations are subject to change without notice.
Ver. 1.3
SPECIAL COMPONENT NOTICE
The components identifi ed by mark
The components identifi ed by mark
9 contain confi dential infor-
mation.
Strictly follow the instructions whenever the components are re-
paired and/or replaced.
Strictly follow the instructions whenever the components are re-
paired and/or replaced.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK
0 OR DOTTED LINE
WITH MARK
0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
NOTICE POUR COMPOSANTS SPÉCIAUX
Les composants identifi és par la marque
Les composants identifi és par la marque
9 contiennent des infor-
mations confi dentielles.
Suivre scrupuleusement les instructions chaque fois qu’un compo-
sant est remplacé et / ou réparé.
Suivre scrupuleusement les instructions chaque fois qu’un compo-
sant est remplacé et / ou réparé.
HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810
3
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong
viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
NOTES ON CHIP COMPONENT REPLACEMENT
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
• Keep the temperature of soldering iron around 270 °C during
• Keep the temperature of soldering iron around 270 °C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
exceeding the limit for Class 1.
This appliance is classifi ed as
a CLASS 1 LASER product.
This marking is located on the
rear or bottom exterior.
a CLASS 1 LASER product.
This marking is located on the
rear or bottom exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
SAFETY CHECK-OUT (US Model)
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
1.5 k
Ω
0.15
μF
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
Except US, Canadian Model
HBD-DZ170/DZ171/DZ175/DZ310/DZ510/DZ610/DZ810
4
• Abbreviation
AUS :
AUS :
Australian
model
CH
: Chinese model
CND : Canadian model
E3
E3
: 240V AC area in E model
E12
: 220 – 240V AC area in E model
E15
: Iranian model
E32
: 110 – 240V AC area in E model
EA
: Saudi Arabia model
PH
: Philippines model
RU
: Russian model
SP
: Singapore model
TH :
Thai
model
TW :
Taiwan
model
Model
Part No.
DZ175: US model
4-159-511-1[]
DZ175: CND model
4-159-511-2[]
DZ170: US model
4-159-511-3[]
DZ171: US model
4-159-511-4[]
DZ310: E12 model
4-159-511-6[]
DZ310: E3 model
4-159-511-7[]
DZ310: EA model
4-159-511-8[]
DZ310: SP model
4-159-511-9[]
DZ310: PH model
4-159-512-0[]
DZ310: TH model
4-159-512-1[]
DZ310: TW model
4-159-512-2[]
DZ310: E32 model
4-159-512-3[]
DZ310: RU model
4-159-512-6[]
DZ510: E12 model
4-159-512-8[]
DZ610: E12 model
4-159-513-0[]
DZ610: E3 model
4-159-513-1[]
DZ610: E15 model
4-159-513-2[]
DZ610: EA model
4-159-513-3[]
DZ610: SP model
4-159-513-4[]
DZ610: PH model
4-159-513-5[]
DZ610: AUS model
4-159-513-6[]
DZ610: TH model
4-159-513-7[]
DZ610: RU model
4-159-513-8[]
DZ810: E12 model
4-159-514-1[]
DZ810: E3 model
4-159-514-2[]
DZ810: E15, EA models
4-159-514-3[]
DZ810: SP model
4-159-514-4[]
DZ810: CH model
4-159-514-5[]
DZ810: E32 model
4-159-514-7[]
MODEL IDENTIFICATION
– Back Panel –
– Back Panel –
Parts No.
(When letters/numbers appear in the
display)
display)
When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the TV screen or front panel display. In this case,
check the following table.
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the TV screen or front panel display. In this case,
check the following table.
When the version number
appears on the TV screen
When you turn on the system, the version
number [VER.X.XX] (X is a number) may
appear on the TV screen. Although this is not a
malfunction and for Sony service use only,
normal system operation will not be possible.
Turn off the system, and then turn on the system
again to operate.
number [VER.X.XX] (X is a number) may
appear on the TV screen. Although this is not a
malfunction and for Sony service use only,
normal system operation will not be possible.
Turn off the system, and then turn on the system
again to operate.
Self-diagnosis Function
First 3
characters of
the service
number
characters of
the service
number
Cause and/or corrective action
C 13
The disc is dirty.
,Clean the disc with a soft cloth
(page 63).
E XX
(XX is a
number)
number)
To prevent a malfunction, the
system has performed the self-
diagnosis function.
system has performed the self-
diagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony
service facility and give the 5-
character service number.
service facility and give the 5-
character service number.
Example: E 61 10
C:13:50
VER.X.XX
Ver. 1.3
