Read Sony DAR-X1R / HCD-X1R Service Manual online
SERVICE MANUAL
DVD RECORDER
SPECIFICATIONS
Ver. 1.1 2009.03
Model Name Using Similar Mechanism
NEW
DVD Drive Type
DRW-V35A
9-887-340-02
2009C05-1
© 2009.03
© 2009.03
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
Published by Sony Techno Create Corporation
AEP Model
HCD-X1R
•
HCD-X1R is the DVD recorder in DAR-X1R.
•
In this set, repair in the state of having connected with
SA-WSX1R.
SA-WSX1R.
•
This system incorporates with Dolby
*1
Digital and Dolby Pro Logic (II) adaptive
matrix surround decoder and the DTS
*2
Digital Surround System.
*1
Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic”, and the double-D symbol are trademarks of Dolby Laboratories.
“Dolby”, “Pro Logic”, and the double-D symbol are trademarks of Dolby Laboratories.
*2
Manufactured under license from Digital Theater Systems, Inc.
“DTS” and “DTS Digital Surround” are trademarks of Digital Theater Systems, Inc.
Specifications and design are subject to change
without notice.
without notice.
System
Laser:
Semiconductor laser
Channel coverage:
PAL (B/G, D/K, I)
VHF: E2 to E12, R1 to R12, Italian A to H,
Ireland A to J, South Africa 4 to 13
UHF: E21 to E69, R21 to R69, B21 to B69
CATV: S01 to S05, S1 to S20
HYPER: S21 to S41
VHF: E2 to E12, R1 to R12, Italian A to H,
Ireland A to J, South Africa 4 to 13
UHF: E21 to E69, R21 to R69, B21 to B69
CATV: S01 to S05, S1 to S20
HYPER: S21 to S41
SECAM (L)
VHF: F2 to F10
UHF: F21 to F69
CATV: France B to Q
HYPER: S21 to S41
VHF: F2 to F10
UHF: F21 to F69
CATV: France B to Q
HYPER: S21 to S41
The above channel coverage merely ensures the
channel reception within these ranges. It does not
guarantee the ability to receive signals in all
circumstances. For details, see “Receivable
channels”.
channel reception within these ranges. It does not
guarantee the ability to receive signals in all
circumstances. For details, see “Receivable
channels”.
Video reception:
Frequency synthesizer
system
Audio reception:
Split carrier system
Aerial out:
75-ohm asymmetrical aerial
socket
Timer:
Clock: Quartz locked/Timer
indication: 24-hour cycle (digital)/Power
back-up duration: 1 hour
back-up duration: 1 hour
Video recording format:
MPEG-2, MPEG-1
Audio recording format/applicable bit
rate:
Dolby Digital 2 ch
256 kbps/128 kbps (in EP and SLP mode)
Inputs and outputs
LINE 2 IN
(AUDIO):
(AUDIO):
Phono jack/2 Vrms/more than
22 kilohms
(VIDEO):
Phono jack/1.0 Vp-p
LINE 1 – TV:
21-pin
CVBS IN/OUT
S-Video/RGB OUT (upstream)
S-Video/RGB OUT (upstream)
LINE 3/DECODER:
21-pin
CVBS IN/OUT
S-Video/RGB IN
S-Video OUT (downstream)
Decoder
S-Video/RGB IN
S-Video OUT (downstream)
Decoder
DV IN:
4-pin/i.LINK S100
LINE 3 DIGITAL IN (OPTICAL):
Optical
input jack
COMPONENT VIDEO OUT
(Y, P
B
/C
B
, P
R
/C
R
):
Phono jack/Y: 1.0 Vp-p,
P
P
B
/C
B
: 0.7 Vp-p, P
R
/C
R
: 0.7 Vp-p
G-LINK:
mini jack
General
Power requirements:
230 V AC, 50/60 Hz
Power consumption:
On: 50 W
Standby: less than 5 W
Standby: less than 5 W
Dimensions (approx.):
413
×
90
×
355 mm (width/height/depth)
incl. projecting parts
Hard disk drive capacity:
250 GB
Mass (approx.):
5.8 kg
Operating temperature:
5
°
C to 35
°
C
Operating humidity:
25% to 80%
Compatible colour systems
This recorder is designed to record using the PAL
colour system and play back using the PAL or
NTSC colour systems.
The signals of the SECAM colour system can be
received or recorded but played back in the PAL
colour system only. Recording of video sources
based on other colour systems cannot be
guaranteed.
This recorder is designed to record using the PAL
colour system and play back using the PAL or
NTSC colour systems.
The signals of the SECAM colour system can be
received or recorded but played back in the PAL
colour system only. Recording of video sources
based on other colour systems cannot be
guaranteed.
2
HCD-X1R
Notes on chip component replacement
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
•
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
This appliance is classified as a
CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT
MARKING is located on the laser
protective housing inside the
enclosure.
CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT
MARKING is located on the laser
protective housing inside the
enclosure.
This label is located on the laser
protective housing inside the
enclosure.
protective housing inside the
enclosure.
SELF DIAGNOSIS FUNCTION
Self-diagnosis Function
(When letters/numbers
appear in the display)
(When letters/numbers
appear in the display)
When the self-diagnosis function is activated to
prevent the recorder from malfunctioning, a five-
character service number (e.g., C 13 00) with a
combination of a letter and four numbers appears
in the front panel display. In this case, check the
following table.
prevent the recorder from malfunctioning, a five-
character service number (e.g., C 13 00) with a
combination of a letter and four numbers appears
in the front panel display. In this case, check the
following table.
First three
characters of
the service
number
characters of
the service
number
Cause and/or corrective
action
action
C 13
There is a problem in the HDD.
, Contact your nearest Sony
, Contact your nearest Sony
dealer or local authorized
service facility.
service facility.
The DVD is dirty.
, Clean the disc with a soft
, Clean the disc with a soft
cloth.
C 31
The DVD/CD is not inserted
correctly.
, Re-insert the disc correctly.
correctly.
, Re-insert the disc correctly.
E XX
(xx is a number)
To prevent a malfunction, the
recorder has performed the self-
diagnosis function.
, Contact your nearest Sony
recorder has performed the self-
diagnosis function.
, Contact your nearest Sony
dealer or local authorized
Sony service facility and
give the five-character
service number.
Example: E 61 10
Sony service facility and
give the five-character
service number.
Example: E 61 10
3
HCD-X1R
TABLE OF CONTENTS
1.
SERVICING NOTES
...............................................
4
2.
GENERAL
................................................................... 10
3.
DISASSEMBLY
3-1.
Disassembly Flow ........................................................... 12
3-2.
Side Panel (L/R) .............................................................. 13
3-3.
Top Panel Section ............................................................ 13
3-4.
Loading Assy Panel ......................................................... 14
3-5.
Front Panel Section ......................................................... 14
3-6.
Panel L Board, Panel R Board ......................................... 15
3-7.
RD-60AU Board .............................................................. 15
3-8.
Hard Disk (250G) ............................................................ 16
3-9.
ER Board ......................................................................... 17
3-10. AV-103AU Board ............................................................ 17
3-11. DVD Drive (DRW-V35A) ............................................... 18
3-12. Power Block .................................................................... 19
3-11. DVD Drive (DRW-V35A) ............................................... 18
3-12. Power Block .................................................................... 19
4.
SERVICE MODE
...................................................... 20
5.
TEST MODE
.............................................................. 23
6.
ELECTRICAL ADJUSTMENTS
......................... 23
7.
DIAGRAMS
7-1.
Block Diagram – VIDEO Section (1/2) – ....................... 24
7-2.
Block Diagram – VIDEO Section (2/2) – ....................... 25
7-3.
Block Diagram – AUDIO Section – ................................ 26
7-4.
Block Diagram – CONTROL Section – .......................... 27
7-5.
Block Diagram
– PANEL/POWER SUPPLY Section – ........................... 28
– PANEL/POWER SUPPLY Section – ........................... 28
7-6.
Printed Wiring Board – RD-60AU Board (Side A) – ...... 30
7-7.
Printed Wiring Board – RD-60AU Board (Side B) – ...... 31
7-8.
Schematic Diagram – RD-60AU Board (1/8) – .............. 32
7-9.
Schematic Diagram – RD-60AU Board (2/8) – .............. 33
7-10. Schematic Diagram – RD-60AU Board (3/8) – .............. 34
7-11. Schematic Diagram – RD-60AU Board (4/8) – .............. 35
7-12. Schematic Diagram – RD-60AU Board (5/8) – .............. 36
7-13. Schematic Diagram – RD-60AU Board (6/8) – .............. 37
7-14. Schematic Diagram – RD-60AU Board (7/8) – .............. 38
7-15. Schematic Diagram – RD-60AU Board (8/8) – .............. 39
7-16. Printed Wiring Board
7-11. Schematic Diagram – RD-60AU Board (4/8) – .............. 35
7-12. Schematic Diagram – RD-60AU Board (5/8) – .............. 36
7-13. Schematic Diagram – RD-60AU Board (6/8) – .............. 37
7-14. Schematic Diagram – RD-60AU Board (7/8) – .............. 38
7-15. Schematic Diagram – RD-60AU Board (8/8) – .............. 39
7-16. Printed Wiring Board
– AV-103AU Board (Component Side) – ........................ 40
7-17. Printed Wiring Board
– AV-103AU Board (Conductor Side) – .......................... 41
7-18. Schematic Diagram – AV-103AU Board (1/6) – ............. 42
7-19. Schematic Diagram – AV-103AU Board (2/6) – ............. 43
7-20. Schematic Diagram – AV-103AU Board (3/6) – ............. 44
7-21. Schematic Diagram – AV-103AU Board (4/6) – ............. 45
7-22. Schematic Diagram – AV-103AU Board (5/6) – ............. 46
7-23. Schematic Diagram – AV-103AU Board (6/6) – ............. 47
7-24. Printed Wiring Board – CHUKEI Board – ...................... 48
7-25. Schematic Diagram – CHUKEI Board – ........................ 48
7-26. Printed Wiring Board – ER Board – ................................ 49
7-27. Schematic Diagram – ER Board (1/2) – .......................... 50
7-28. Schematic Diagram – ER Board (2/2) – .......................... 51
7-29. Printed Wiring Board – PANEL R Board – ..................... 52
7-30. Schematic Diagram – PANEL R Board – ....................... 53
7-31. Printed Wiring Board – PANEL L Board – ..................... 54
7-32. Printed Wiring Boards – KEY/POWER SW Boards – .... 55
7-33. Schematic Diagram
7-19. Schematic Diagram – AV-103AU Board (2/6) – ............. 43
7-20. Schematic Diagram – AV-103AU Board (3/6) – ............. 44
7-21. Schematic Diagram – AV-103AU Board (4/6) – ............. 45
7-22. Schematic Diagram – AV-103AU Board (5/6) – ............. 46
7-23. Schematic Diagram – AV-103AU Board (6/6) – ............. 47
7-24. Printed Wiring Board – CHUKEI Board – ...................... 48
7-25. Schematic Diagram – CHUKEI Board – ........................ 48
7-26. Printed Wiring Board – ER Board – ................................ 49
7-27. Schematic Diagram – ER Board (1/2) – .......................... 50
7-28. Schematic Diagram – ER Board (2/2) – .......................... 51
7-29. Printed Wiring Board – PANEL R Board – ..................... 52
7-30. Schematic Diagram – PANEL R Board – ....................... 53
7-31. Printed Wiring Board – PANEL L Board – ..................... 54
7-32. Printed Wiring Boards – KEY/POWER SW Boards – .... 55
7-33. Schematic Diagram
– KEY/PANEL L/POWER SW Boards – ....................... 56
8.
EXPLODED VIEWS
8-1.
Side/Top Panel Section .................................................... 84
8-2.
Front Panel Section ......................................................... 85
8-3.
DVD Drive, Hard Disk Section ....................................... 86
8-4.
Chassis Section ................................................................ 87
9.
ELECTRICAL PARTS LIST
................................ 88
4
HCD-X1R
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•
Unleaded solder melts at a temperature about 40
°
C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°
C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
RELEASING THE DISC ANTI-THEFT
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
disc in the store is equipped.
Releasing Procedure :
1. Press the
I
/1
button to turn the power on.
2. Press the [DVD] button to select “DVD”.
3. While pressing the
3. While pressing the
x
button, press the
Z
button until
“UNLOCKED” appears on the fluorescent indicator tube
(around 5 seconds).
(around 5 seconds).
Note:
When “TRAYLOCKED” is displayed, the disc anti-theft is not
released by turning power on/off with the
released by turning power on/off with the
I/
1
button.
RELEASING THE DEMO MODE
Releasing Procedure :
1. Press the
I
/1
button to turn the power on.
2. Press the [DVD] button to select “DVD”.
3. While pressing the
3. While pressing the
x
button, press the
N
button until
“DEMO OFF” appears on the fluorescent indicator tube
(around 5 seconds).
(around 5 seconds).
Note:
When “DEMO ON” is displayed, the DEMO mode is not released
by turning power on/off with the
by turning power on/off with the
I/
1
button.
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
NOTES ON REPLACEMENT OF CSP (CHIP SIZE
PACKAGE) IC
PACKAGE) IC
Replacement of R8A34012BG (IC103) on the RD-60AU board used
in this set requires a special tool.
in this set requires a special tool.
NOTE OF HANDLING THE RD-60AU BOARD
(PART No. A-1206-097-A)
(PART No. A-1206-097-A)
When the RD-60AU board is replaced by a repair for a fee, throw
away the RD-60AU board after obtaining consent of not returning
of the RD-60AU board to the customer. When throwing away the
RD-60AU board, be sure to throw away after destroying flash
memory (IC502) physically with the hammer etc.
away the RD-60AU board after obtaining consent of not returning
of the RD-60AU board to the customer. When throwing away the
RD-60AU board, be sure to throw away after destroying flash
memory (IC502) physically with the hammer etc.
NOTE OF REPLACING THE FLASH MEMORY (IC502)
ON THE RD-60AU BOARD
ON THE RD-60AU BOARD
Flash memory (IC502) on the RD-60AU board cannot exchange
with single. When flash memory (IC502) on the RD-60AU board is
damaged, exchange the entire mounted board.
with single. When flash memory (IC502) on the RD-60AU board is
damaged, exchange the entire mounted board.
S-FORCE FRONT SURROUND OPERATION CHECK
When complaint by the effect of the sound field, check as follows
and confirm abnormality is not found in the set.
and confirm abnormality is not found in the set.
Procedure:
1
Press [/1.
The system turns on.
2
Press DVD.
3
Press Z (open/close) on the recorder, and
place the Setup Disc on the disc tray.
place the Setup Disc on the disc tray.
4
Press Z (open/close) on the recorder to
close the disc tray.
close the disc tray.
The Setup Disc menu appears.
DAV-X1 / DAR-X1 Series
This setup disc is common for DAV-X1/DAR-X1 series.
5
Sit in the listening position, then select
one of the three options on the screen
using
one of the three options on the screen
using
</,
, and press H or .
The selected option starts.
6
Listen carefully to how the option sounds to
determine the optimal surround sound
effect.
determine the optimal surround sound
effect.
If a satisfactory surround sound effect cannot
be achieved, adjust the speaker positions.
be achieved, adjust the speaker positions.
7
Press x to stop the disc.
8
Press Z (open/close) on the recorder to
eject the disc.
eject the disc.
RL
RR
FL
FR
C
SW
