CMT-SX2D, HCD-SX2D - Sony Audio Service Manual (repair manual)

cmt-sx2d, hcd-sx2d service manual
Model
CMT-SX2D HCD-SX2D
Pages
61
Size
4.56 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
cmt-sx2d-hcd-sx2d.pdf
Date

Read Sony CMT-SX2D / HCD-SX2D Service Manual online

SERVICE MANUAL
Sony Corporation
Personal Audio Division
Published by Sony Techno Create Corporation
E Model
DVD DECK RECEIVER
9-887-288-03
2006H16-1
© 2006.08
Ver. 1.2  2006.08
SPECIFICATIONS
HCD-SX2D
HCD-SX2D is the Amplifier, DVD player, Tape
Deck and Tuner section in CMT-SX2D.
This system incorporates Dolby
1)
  Digital and DTS
2)
  Digital
Surround System.
1)
  Manufactured under license from Dolby Laboratories.
     “Dolby”, “Pro Logic”, and the double-D symbol are trademarks
     of Dolby Laboratories.
2)
  Manufactured under license from Digital Theater Systems,
     Inc. “DTS” and “DTS 2.0 + Digital Out” are trademarks of
     Digital Theater Systems, Inc.
Amplifier section
Inputs
TV IN (phono jacks):
voltage 1 V, 
impedance 47 kilohms
MIC (phone jack):
sensitivity 1 mV, 
impedance 10 kilohms
Outputs
VIDEO OUT (phono jack):max. output level 
1 Vp-p, unbalanced, Sync 
negative, load impedance 
75 ohms
COMPONENT VIDEO OUT:
Y: 1 Vp-p, 75 ohms
P
B
, P
R
: 0.7 Vp-p, 75 ohms
DIGITAL OUT (OPTICAL) (Square optical connector
jack, rear panel)
Wavelength
660 nm
PHONES (stereo mini jack):
accepts headphones of 
8 ohms  or  more
SPEAKER:
accepts impedance of 
6 ohms
Disc player section 
System
Compact disc and digital 
audio and video system
Laser
Semiconductor laser 
(DVD: 
λ=650 nm, 
CD: 
λ=790 nm)
Emission duration: 
continuous
Frequency response
DVD (PCM 48 kHz):
2 Hz – 22 kHz (
±1 dB)
CD: 2 Hz – 20 kHz (
±1 dB)
Video color system format  NTSC, PAL
Tape deck section
Recording system
4-track 2-channel stereo
Frequency response
40 – 13,000 Hz,
using Sony TYPE I 
cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
87.5 – 108.0 MHz 
(50 kHz step)
Antenna
FM lead antenna
Antenna terminals
75 ohms unbalanced
Intermediate frequency
10.7 MHz 
AM tuner section
Tuning range
530 – 1,710 kHz 
(with the tuning interval 
set at 10 kHz)
531 – 1,602 kHz 
(with the tuning interval 
set at 9 kHz)
Antenna
AM loop antenna
Antenna terminals
External antenna terminal
Intermediate frequency
450 kHz
General
Korean and Thai models:
The following measured at AC 220 V, 60 Hz
DIN power output (rated): 35 + 35 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
45 + 45 watts
(6 ohms at 1 kHz, 10% 
THD)
E3, SP models:
The following measured at AC 120 V, 240 V, 50/60 Hz
DIN power output (rated): 40 + 40 watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference):
50 + 50 watts
(6 ohms at 1 kHz, 10% 
THD)
Power requirements
Thai model:
220 V AC, 50/60 Hz
Korean model:
220 V AC, 60 Hz
E3, SP models:
110 – 120 V, 220 – 240 V 
AC, 50/60 Hz
Adjustable with voltage 
selector
DVD
Model Name Using Similar Mechanism
NEW
Section
DVD Mechanism Type
WXD
Optical Pick-up Name
DM3451-A (SF-HD65F)
TAPE
Model Name Using Similar Mechanism
NEW
Section
Tape Transport Mechanism Type
CMAL5Z220C
— Continued on next page —
•  Abbreviation
    E3 : 240 V AC Area in E model
    SP : Singapore model
2
HCD-SX2D
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 
°C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 °C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
Dimensions (w/h/d) (excl. speakers)
Approx. 190 
× 250 × 
310 mm
Approx. 190 
× 250 × 
301 mm
Mass (excl. speakers)
Approx. 5.9 kg
Design and specifications are subject to change 
without notice.
Power consumption
Korean and Thai models:
Korean model:
Other models:
110 watts
E3, SP models:
120 watts
Ver. 1.2
3
HCD-SX2D
TABLE OF CONTENTS
1.
SERVICING NOTES
................................................
4
2.
GENERAL
...................................................................
7
3.
DISASSEMBLY
3-1.
Disassembly Flow ........................................................... 10
3-2.
Top Cover, DC Fan .......................................................... 11
3-3.
AMP Board, AV Board, Tuner (FM/AM) ....................... 11
3-4.
MPEG Board ................................................................... 12
3-5.
MPEG Holder .................................................................. 12
3-6.
Panel (DVD) .................................................................... 13
3-7.
DVD Loader (DVD Mechanism) .................................... 13
3-8.
Front Panel Section ......................................................... 14
3-9.
Cassette Mechanism Deck (CMAL5Z220C) .................. 14
3-10. KEY Board ...................................................................... 15
3-11. HP Board, MIC Board ..................................................... 15
3-12. MAIN Board .................................................................... 16
3-13. POWER Board ................................................................ 16
3-14. Panel Cass (Cassette) ....................................................... 17
4.
TEST MODE
............................................................... 18
5.
MECHANICAL ADJUSTMENTS
......................... 19
6.
ELECTRICAL ADJUSTMENTS
.......................... 19
7.
DIAGRAMS
7-1.
Block Diagram  — MPEG-1 Section — ......................... 22
7-2.
Block Diagram  — MPEG-2 Section — ......................... 23
7-3.
Block Diagram  — AUDIO Section — ........................... 24
7-4.
Block Diagram  — PANEL/POWER Section — ............ 25
7-5.
Printed Wiring Board — MAIN Section — ................... 26
7-6.
Schematic Diagram — MAIN Section (1/3) — ............. 27
7-7.
Schematic Diagram — MAIN Section (2/3) — ............. 28
7-8.
Schematic Diagram — MAIN Section (3/3) — ............. 29
7-9.
Printed Wiring Board — MPEG Section (Side A) — .... 30
7-10. Printed Wiring Board — MPEG Section (Side B) — .... 31
7-11. Schematic Diagram — MPEG Section (1/3) — ............ 32
7-12. Schematic Diagram — MPEG Section (2/3) — ............ 33
7-13. Schematic Diagram — MPEG Section (3/3) — ............ 34
7-14. Printed Wiring Boards — KEY Section — .................... 35
7-15. Schematic Diagram — KEY Section — ........................ 36
7-16. Printed Wiring Board — AV Section — ......................... 37
7-17. Schematic Diagram — AV Section — ........................... 37
7-18. Printed Wiring Board — AMP Section — ..................... 38
7-19. Schematic Diagram — AMP Section — ........................ 39
7-20. Printed Wiring Board
— POWER Section (Except KR) — ............................... 40
7-21. Schematic Diagram
— POWER Section (Except KR) — ............................... 41
8.
EXPLODED VIEWS
8-1.
Overall Section ................................................................ 51
8-2.
Front Panel Section ......................................................... 52
8-3.
Chassis Section ................................................................ 53
8-4.
DVD Mechanism Deck Section ...................................... 54
9.
ELECTRICAL PARTS LIST
.................................. 55
Ver. 1.2
• Abbreviation
KR
: Korean model
4
HCD-SX2D
SECTION 1
SERVICING NOTES
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP
BLOCK  OR  BASE  UNIT
MODEL  IDENTIFICATION
– Back Panel –
Parts No.
• Abbreviation
E3 : 240 V AC Area in E model
KR : Korean model
SP : Singapore model
TH : Thai model
•  SERVICE POSITION OF THE TAPE CASSETTE MECHANISM DECK
DISC TRAY  LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Procedure :
1. Press the  ?/1  button to turn the set ON.
2. Press the  DVD u button to select “DVD”
3. Set disc on the tray, press the  x  button and the  Z  button
simultaneously for five seconds.
4. The message “LOCKED” is displayed the tray is locked.
5. To release from this mode, press the  x  button and the  Z
button simultaneously for five seconds again.
6. The message “UNLOCKED” is displayed and the tray is
unlocked.
Note:
When “LOCKED” is displayed, the slot lock is not released by
turning power on/off with the  ?/1  button.
Tape Cassette Mechanism Deck 
(CMAL5Z220C)
MAIN board
Front Panel
Ver. 1.2
Model
Part No.
E3 model
2-672-980-0
[]
SP model
2-672-981-0
[]
TH model
2-672-983-0
[]
KR model
2-672-984-0
[]
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Here you can read online and download Sony CMT-SX2D / HCD-SX2D Service Manual in PDF. CMT-SX2D / HCD-SX2D service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony CMT-SX2D / HCD-SX2D Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.