CMT-SPZ50, CMT-SPZ70, HCD-SPZ50, HCD-SPZ70 - Sony Audio Service Manual (repair manual)

cmt-spz50, cmt-spz70, hcd-spz50, hcd-spz70 service manual
Model
CMT-SPZ50 CMT-SPZ70 HCD-SPZ50 HCD-SPZ70
Pages
72
Size
6.27 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
cmt-spz50-cmt-spz70-hcd-spz50-hcd-spz70.pdf
Date

Read Sony CMT-SPZ50 / CMT-SPZ70 / HCD-SPZ50 / HCD-SPZ70 Service Manual online

SERVICE MANUAL
COMPACT DISC DECK RECEIVER
HCD-SPZ50/SPZ70
Ver. 1.3  2007.02
SPECIFICATIONS
CD Section
Model Name Using Similar Mechanism
NEW
CD Mechanism Name
DLM3A
Base Unit Name
BU-K6BD83S-WOD
Optical Pick-Up Block Name
KSM-213DCP
TAPE Section
Model Name Using Similar Mechanism
NEW
Tape Transport Mechanism Name
CFP42601
– Continued on next page –
9-887-055-04
2007B05-1
© 2007.02
Sony Corporation
Personal Audio Division
Published by Sony Techno Create Corporation
AEP Model
UK Model
E Model
HCD-SPZ50/SPZ70
Australian Model
HCD-SPZ50
HCD-SPZ50 is the amplifier, CD player, tape
deck and tuner section in CMT-SPZ50.
HCD-SPZ70 is the amplifier, CD player, tape
deck and tuner section in CMT-SPZ70.
Photo: HCD-SPZ70
Amplifier section
HCD-SPZ70
European and Russian models:
DIN power output (rated): 60 + 60 W (4 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 75 + 75 W (4 ohms at 1 kHz, 
10% THD)
Music power output (reference): 75 + 75 W (4 ohms at 1 kHz, 10% THD)
Other models:
The following are measured at AC 127 V, 60 Hz (Mexican model)
AC 120 – 127 V or AC 220 – 240 V, 50/60 Hz (Other models)
DIN power output (rated): 50 + 50 W (4 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 60 + 60 W (4 ohms at 1 kHz, 
10% THD)
Inputs
AUDIO IN: Sensitivity 250 mV, impedance 47 kilohms
Outputs
PHONES: Accepts headphones with an impedance of 8 ohms or more
SPEAKER: Accepts impedance of 4 ohms
HCD-SPZ50
European and Russian models:
Other models:
DIN power output (rated): 40 + 40 W (6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 50 + 50 W (6 ohms at 1 kHz, 
10% THD)
Music power output (reference): 50 + 50 W (6 ohms at 1 kHz, 10% THD)
The following are measured at AC 220 – 240 V, 50/60 Hz
DIN power output (rated): 30 + 30 W (6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference): 40 + 40 W (6 ohms at 1 kHz, 
10% THD)
Inputs
AUDIO IN: Sensitivity 250 mV, impedance 47 kilohms
Outputs
PHONES: Accepts headphones with an impedance of 8 ohms or more
SPEAKER: Accepts impedance of 6 ohms
CD player section
System: Compact disc and digital audio system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6
µ
W
* This output is the value measurement at a distance of 200 mm from the 
objective lens surface on the Optical Pick-up Block with 7mm aperture.
Frequency response: 20 Hz – 20 kHz (
±
2 dB)
Wavelength: 780 – 790 nm
Tape deck section
Recording system: 4-track 2-channel, stereo
Frequency response: 50 – 13,000 Hz (
±
3 dB), using Sony TYPE I cassettes
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section:
Tuning range: 87.5 – 108.0 MHz
Antenna: FM lead antenna
Antenna terminals: 75 ohms unbalanced
Intermediate frequency: 10.7 MHz
AM tuner section:
Tuning range
European and Russian models: 531 – 1,602 kHz (with 9 kHz tuning interval)
Latin American model: 530 – 1,710 kHz (with 10 kHz tuning interval) 
 
531 – 1,710 kHz (with 9 kHz tuning interval) 
Other models:  530 – 1,710 kHz (with 10 kHz tuning interval)
 
531 – 1,602 kHz (with 9 kHz tuning interval)
Antenna: AM loop antenna
Antenna terminals: External antenna terminal
Intermediate frequency: 450 kHz
U.S. and foreign patents licensed from Dolby
Laboratories.
2
HCD-SPZ50/SPZ70
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering
or unsoldering.
TABLE  OF  CONTENTS
1.
SERVICING  NOTES
...............................................
3
2.
GENERAL
...................................................................
5
3.
DISASSEMBLY
3-1.
Disassembly Flow ...........................................................
7
3-2.
Case .................................................................................
7
3-3.
Front Panel Assy ..............................................................
8
3-4.
Tape Mechaism Deck (CFP42601) .................................
8
3-5.
MAIN Board ....................................................................
9
3-6.
Base Unit (BU-K6BD83S-WOD Assy)/
Belt (DLMA) ...................................................................
9
3-7.
AMP/SP/POWER Board ................................................. 10
3-8.
Tuner (FM/AM) ............................................................... 10
4.
TEST  MODE
.............................................................. 11
5.
MECHANICAL  ADJUSTMENT
.......................... 13
6.
ELECTRICAL  ADJUSTMENT
............................ 13
7.
DIAGRAMS
7-1.
Block Diagram – CD SERVO Section – ......................... 15
7-2.
Block Diagram – MAIN Section – .................................. 16
7-3.
Block Diagram – AMP Section – .................................... 17
7-4.
Block Diagram
– PANEL/POWER SUPPLY Section – ........................... 18
7-5.
Printed Wiring Board – CD Board – ............................... 20
7-6.
Schematic Diagram – CD Board – .................................. 21
7-7.
Printed Wiring Board – TC Board – ................................ 22
7-8.
Schematic Diagram – TC Board – .................................. 23
7-9.
Printed Wiring Board – MAIN Board – .......................... 24
7-10. Schematic Diagram – MAIN Board (1/3) – .................... 25
7-11. Schematic Diagram – MAIN Board (2/3) – .................... 26
7-12. Schematic Diagram – MAIN Board (3/3) – .................... 27
7-13. Printed Wiring Board – AMP Board (SPZ50) – .............. 28
7-14. Schematic Diagram – AMP Board (SPZ50) – ................. 29
7-15. Printed Wiring Board – AMP Board (SPZ70) – .............. 30
7-16. Schematic Diagram – AMP Board (SPZ70) – ................. 31
7-17. Printed Wiring Board – PANEL Section (1/2) – ............. 32
7-18. Printed Wiring Boards – PANEL Section (2/2) – ............ 33
7-19. Schematic Diagram – PANEL Section (1/2) – ................ 34
7-20. Schematic Diagram – PANEL Section (2/2) – ................ 35
7-21. Schematic Diagram – POWER Board – .......................... 36
7-22. Printed Wiring Board – POWER Board – ....................... 37
8.
EXPLODED  VIEWS
8-1.
Overall Section ................................................................ 53
8-2.
Front Panel Section ......................................................... 54
8-3.
FL Section ....................................................................... 55
8-4.
CD Section ...................................................................... 56
8-5.
Power Section .................................................................. 57
9.
ELECTRICAL  PARTS  LIST
................................ 58
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK 
 0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
4HIS
General
Power requirements
Mexican model: 127 V AC, 60 Hz
Latin American model except for Mexican and Argentine models: 
120 – 127 V or 220 – 240 V AC, 50/60 Hz
Adjustable with voltage selector
Other models: 220 – 240 V AC, 50/60 Hz
Power consumption:
HCD-SPZ70: 45 watts
HCD-SPZ50: 40 watts
Mass (excl. speakers): Approx. 4.1 kg
Design and specifications are subject to change without notice.
Ver. 1.3
Note: Refer to SUPPLEMENT-1 for the HP A-IN and MAIN boards
of printed wiring boards, schematic diagrams and electri-
cal parts list of HCD-SPZ70 Korean model.
3
HCD-SPZ50/SPZ70
SECTION  1
SERVICING  NOTES
MODEL  IDENTIFICATION
MODEL
PART No.
SPZ70: AEP, UK
2-659-064-0[]
SPZ70: E2
2-659-064-1[]
SPZ70: MX
2-659-064-2[]
SPZ70: E51
2-659-064-3[]
SPZ70: AR
2-659-064-4[]
SPZ70: RU
2-659-064-6[]
SPZ70: KR
2-659-064-7[]
SPZ50: AEP, UK
2-670-256-0[]
SPZ50: SP
2-670-256-1[]
SPZ50: AUS
2-670-256-2[]
SPZ50: KR
2-670-256-3[]
SPZ50: RU
2-670-256-4[]
Abbreviation
AR
: Argentina model
AUS
: Australian model
E2
: 120V AC area in E model
E51
: Chilean and Peruvian models
KR
: Korean model
MX
: Mexican model
RU
: Russian model
SP
: Singapore model
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP
BLOCK  OR  BASE  UNIT
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD  FREE  MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40 
°
C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 
°
C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
RELEASING  THE  ANTITHEFT  LOCK
The disc table lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure :
1. Press the  
I
/1
  button to turn the power on.
2. While pressing the
x
button, press the
Z
button until
“UNLOCKED” displayed on the fluorescent indicator tube
(around 5 seconds).
Note:
When “LOCKED” is displayed, the antitheft lock is not released by
turning power on/off with the
I/
1
button.
PART No.
— Rear Panel —
Ver. 1.3
4
HCD-SPZ50/SPZ70
Ver. 1.3
– MAIN Board (Conductor Side) –
IC1301
M30622MEP-
[        ]
A36FP: TYPE A
A38FP: TYPE B
B09FP: TYPE C
NOTE  OF  REPLACING  MAIN  BOARD,  IC1301 (MAIN BOARD),  C25 (POWER BOARD)  OR  POWER  BOARD
IC1301 that have been mounted on the MAIN board of AEP, UK and Russian models has been changed in the midway of production. C25 on
the POWER board and POWER board have been changed with the change.
Because there is a suited combination, when you repairing exchange the MAIN board, IC1301 on the MAIN board, C25 on the POWER
board or the POWER board, be sure to confirm which type set referring to the following.
Corresponding Model
Model
Destination
HCD-SPZ50
AEP, UK and Russian
HCD-SPZ70
Note:
Distination except AEP, UK and Russian models are type B and type C only.
Combination
TYPE
IC1301 (MAIN board)
C25 (POWER board)
POWER board
A
6-806-302-01   IC   M30622MEP-A36FPU0
1-216-948-11   ELECT   100uF   20%   35V
A-1191-115-A (SPZ70)
A-1191-116-A (SPZ50)
B
6-806-618-01   IC   M30622MEP-A38FPU0
1-216-950-11   ELECT   330uF   20%   35V
A-1166-887-A (SPZ70)
A-1167-006-A (SPZ50)
C
6-807-018-01   IC   M30622MEP-B09FPU0
1-216-950-11   ELECT   330uF   20%   35V
A-1166-887-A (SPZ70)
A-1167-006-A (SPZ50)
Discrimination
Discriminate by the type name printed on IC1301 that have been mounted on the MAIN board.
Replacing wolk
When you exchange the MAIN board:
1. Confirm which type set of the repair (Refer to “Discrimination”).
2. Confirm the IC1301 of which has been mounted on the new MAIN board (Refer to “Combination”).
3. Work according to the following table.
Repairing Set
Type
A
B or C
A
Install the MAIN board as it is
Install the MAIN board after exchanging C25 of the
New MAIN Board
POWER board for 100uF (1-126-948-11)
B or C
Install the MAIN board after exchanging C25 of the
Install the MAIN board as it is
POWER board for 330uF (1-126-950-11)
When you exchange the IC1301 on the MAIN board:
1. Confirm which type set of the repair (Refer to “Discrimination”).
2. Exchange it for IC1301 of the same as the repairing set (Refer to “Combination”).
When you exchange the C25 on the POWER board:
1. Confirm which type set of the repair (Refer to “Discrimination”).
2. Exchange it for C25 of the same as the repairing set (Refer to “Combination”).
When you exchange the POWER board:
1. Confirm which type set of the repair (Refer to “Discrimination”).
2. Exchange it for POWER board of the same as the repairing set (Refer to “Combination”).
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