CMT-CPZ3, HCD-CPZ3 - Sony Audio Service Manual (repair manual). Page 2

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HCD-CPZ3
2
1. 
SERVICING  NOTES
  .............................................   3
2. DISASSEMBLY
2-1.   Disassembly Flow ...........................................................   4
2-2.   Case .................................................................................  
5
2-3.   Front Panel Block ...........................................................   5
2-4.   TC Board, Mechanical Deck ..........................................   6
2-5.   PANEL Board .................................................................   7
2-6.   MAIN Board ...................................................................   7
2-7.   CD Mechanism Deck (CDM80BH-F1BD83) ................   8
2-8.   Chassis (Top) ..................................................................   8
2-9.   Lever (Loading-L/R) .......................................................   9
2-10.  Lever (Disc Sensor), Lever (Disc Stop) ..........................   10
2-11   DRIVER Board, Motor Assy (Loading) (M701) ............   10
2-12.  BD Board ........................................................................   11
2-13.  BU Section ......................................................................   11
2-14.  Optical Pick-up Block (KSM-215DCP) .........................   12
2-15.  Lever (BU Lock) .............................................................   12
2-16.  Close Lever .....................................................................   13
2-17.  Lever (DIR), Gear (IDL-B) ............................................   13
2-18.  Gear (IDL-C) ..................................................................   14
3. 
TEST  MODE
 .............................................................   15
4. 
MECHANICAL  ADJUSTMENTS
 .......................   16
5. 
ELECTRICAL  ADJUSTMENTS
 .........................   17
6. DIAGRAMS
6-1.  Block Diagram
 
– CD SERVO/TAPE DECK/TUNER Section – .............   18
6-2.  Block Diagram – MAIN Section – .................................   19
6-3.  Block Diagram
 
– PANEL/KEY/POWER SUPPLY Section – .................   20
6-4.  Printed Wiring Board – BD Board – ...............................   22
6-5.  Schematic Diagram – BD Board – .................................   23
6-6.  Printed Wiring Board – TC Board – ...............................   24
6-7.  Schematic Diagram – TC Board – ..................................   25
6-8.  Printed Wiring Board – DRIVER Board – .....................   26
6-9.  Schematic Diagram – DRIVER Board – ........................   26
6-10.  Printed Wiring Board – MAIN Board – ..........................   27
6-11.  Schematic Diagram – MAIN Board (1/2) – ....................   28
6-12.  Schematic Diagram – MAIN Board (2/2) – ....................   29
6-13.  Schematic Diagram – AMP Board (1/2) – ......................   30
6-14.  Schematic Diagram – AMP Board (2/2) – ......................   31
6-15.  Printed Wiring Board – AMP Board – ............................   32
6-16.  Printed Wiring Board – SP Board – ................................   33
6-17.  Schematic Diagram – SP Board – ...................................   33
6-18.  Printed Wiring Board – LCD Board – ............................   34
6-19.  Schematic Diagram – LCD Board – ...............................   35
6-20.  Printed Wiring Boards – PANEL Section – ....................   36
6-21.  Schematic Diagram – PANEL Section – ........................   37
6-22.  Printed Wiring Boards – JACK Section – ......................   38
6-23.  Schematic Diagram – JACK Section – ...........................   39
6-24.  Printed Wiring Board – SW POWER Board – ...............   40
6-25.  Schematic Diagram – SW POWER Board – ..................   41
6-26.  Printed Wiring Board – SUB POWER Board – .............   42
6-27.  Schematic Diagram – SUB POWER Board – ................   43
TABLE  OF  CONTENTS
7. 
EXPLODED  VIEWS
7-1. 
Case Sect ion ....................................................................   54
7-2.  Mechanical Deck (Tape) Section ....................................   55
7-3.  Front Panel Section .........................................................   56
7-4.  Lid (TC) Section .............................................................   57
7-5.  Chassis Section ...............................................................   58
7-6.  AMP/Power Section .......................................................   59
7-7.  CD Mechanism Deck Section-1
 
(CDM80BH-F1BD83) ....................................................   60
7-8.  CD Mechanism Deck Section-2
 
(CDM80BH-F1BD83) ....................................................   61
7-9.  CD Mechanism Deck Section-3
 
(CDM80BH-F1BD83) ....................................................   62
7-10.  Base Unit Section (BU-F1BD83) ...................................   63
8. 
ELECTRICAL  PARTS  LIST
  ..............................   64
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  
0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
This appliance is classi
fi ed as 
a CLASS 1 LASER product.
This marking is located on the 
rear or bottom exterior.
CAUTION
Use of controls or adjustments or performance of procedures 
other than those speci
fi ed herein may result in hazardous radia-
tion exposure.
Ver. 1.1
Note: Refer to SUPPLEMENT-1 for information on the MAIN and TC 
boards of unit that corresponds to serial No. 5138502 or larger.
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