CMT-CPZ1DAB, HCD-CPZ1DAB - Sony Audio Service Manual (repair manual). Page 2

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2
HCD-CPZ1DAB
TABLE  OF  CONTENTS
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK 
 0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
1.
SERVICING  NOTES
...............................................
4
2.
GENERAL
...................................................................
5
3.
DISASSEMBLY
3-1.
Disassembly Flow ...........................................................
6
3-2.
Case .................................................................................
7
3-3.
Front Panel Section .........................................................
7
3-4.
TC Board, Mechanical Deck (CMAL1Z255A) ..............
8
3-5.
PANEL Board ..................................................................
8
3-6.
MAIN Board ....................................................................
9
3-7.
CD Mechanism Deck (CDM80BH-K6BD83S-WD) ......
9
3-8.
DAB Module Assy .......................................................... 10
3-9.
Chassis (Top) ................................................................... 10
3-10. Lever (Loading-L/R) ....................................................... 11
3-11. Lever (Disc Sensor), Lever (Disc Stop) .......................... 12
3-12. DRIVER Board,
Motor (Pulley) Assy (Loading) (M701) .......................... 12
3-13. CD Board ......................................................................... 13
3-14. BU Section ...................................................................... 13
3-15. Optical Pick-up Block (KSM-213DCP) .......................... 14
3-16. Lever (BU Lock) ............................................................. 14
3-17. Close Lever ...................................................................... 15
3-18. Lever (DIR), Gear (IDL-B) ............................................. 15
3-19. Gear (IDL-C) ................................................................... 16
4.
TEST  MODE
.............................................................. 17
5.
MECHANICAL  ADJUSTMENTS
....................... 19
6.
ELECTRICAL  ADJUSTMENTS
......................... 19
7.
DIAGRAMS
7-1.
Block Diagram
– CD SERVO/TAPE DECK Section – ............................ 20
7-2.
Block Diagram – MAIN Section – .................................. 21
7-3.
Block Diagram
– PANEL/KEY/POWER SUPPLY Section – .................. 22
7-4.
Printed Wiring Board – CD Board – ............................... 24
7-5.
Schematic Diagram – CD Board – .................................. 25
7-6.
Printed Wiring Board – TC Board – ................................ 26
7-7.
Schematic Diagram – TC Board – .................................. 27
7-8.
Printed Wiring Board – DAB Board – ............................. 28
7-9.
Schematic Diagram – DAB Board – ............................... 29
7-10. Printed Wiring Board – DRIVER Board – ...................... 30
7-11. Schematic Diagram – DRIVER Board – ......................... 30
7-12. Printed Wiring Board – MAIN Board – .......................... 31
7-13. Schematic Diagram – MAIN Board (1/2) – .................... 32
7-14. Schematic Diagram – MAIN Board (2/2) – .................... 33
7-15. Schematic Diagram – AMP Board (1/2) – ...................... 34
7-16. Schematic Diagram – AMP Board (2/2) – ...................... 35
7-17. Printed Wiring Board – AMP Board – ............................ 36
7-18. Printed Wiring Board – SP Board – ................................ 37
7-19. Schematic Diagram – SP Board – ................................... 37
7-20. Printed Wiring Board – LCD Board – ............................. 38
7-21. Schematic Diagram – LCD Board – ................................ 39
7-22. Printed Wiring Boards – PANEL Section – ..................... 40
7-23. Schematic Diagram – PANEL Section – ......................... 41
7-24. Printed Wiring Boards – JACK Section – ....................... 42
7-25. Schematic Diagram – JACK Section – ............................ 43
7-26. Printed Wiring Board – SW POWER Board – ................ 44
7-27. Schematic Diagram – SW POWER Board – ................... 45
7-28. Printed Wiring Board – SUB POWER Board – .............. 46
7-29. Schematic Diagram – SUB POWER Board – ................. 47
8.
EXPLODED  VIEWS
8-1.
Case Section .................................................................... 60
8-2.
Mechanical Deck (Tape) Section ..................................... 61
8-3.
Front Panel Section ......................................................... 62
8-4.
Lid (TC) Section .............................................................. 63
8-5.
Chassis Section ................................................................ 64
8-6.
AMP/Power Section ........................................................ 65
8-7.
CD Mechanism Deck Section-1
(CDM80BH-K6BD83S-WD) .......................................... 66
8-8.
CD Mechanism Deck Section-2
(CDM80BH-K6BD83S-WD) .......................................... 67
8-9.
CD Mechanism Deck Section-3
(CDM80BH-K6BD83S-WD) .......................................... 68
8-10. Base Unit Section (BU-K6BD83S-WD) ......................... 69
9.
ELECTRICAL  PARTS  LIST
................................ 70
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