Read Sony CFD-RS60CP Service Manual online
SERVICE MANUAL
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
Published by Sony Techno Create Corporation
AEP Model
E Model
CD RADIO CASSETTE-CORDER
Ver. 1.2 2008.10
SPECIFICATIONS
CFD-RS60CP
– Continued on next page –
CD
Model Name Using Similar Mechanism CFD-S35CP
Section
CD Mechanism Type
KSM-213CDP
Optical Pick-up Name
KSS-213C
TC
Model Name Using Similar Mechanism NEW
Section Tape Transport Mechanism Type
MF-S350V
9-887-803-03
2008J04-1
© 2008.10
© 2008.10
CD player section
System
Compact disc digital audio system
Laser diode properties
Emission duration: Continuous
Laser output: Less than 44.6
Laser output: Less than 44.6
µ
W
(This output is the value measured at a distance of
about 200 mm from the objective lens surface on the
optical pick-up block with 7 mm aperture.)
about 200 mm from the objective lens surface on the
optical pick-up block with 7 mm aperture.)
Spindle speed
200 r/min (rpm) to 500 r/min (rpm) (CLV)
Number of channels
2
Frequency response
20 - 20 000 Hz +1.8/–0.2 dB
Wow and flutter
Below measurable limit
Radio section
Frequency range
MX model
FM: 87.5 - 108 MHz
AM: 530 - 1 710 kHz
AM: 530 - 1 710 kHz
Except MX model
FM: 87.5 - 108 MHz
AM: 531 - 1 611 kHz (9 kHz step)
AM: 531 - 1 611 kHz (9 kHz step)
530 - 1 610 kHz (10 kHz step)
Antennas
FM: Telescopic antenna
AM: Built-in ferrite bar antenna
AM: Built-in ferrite bar antenna
Cassette-corder section
Recording system
4-track 2 channel stereo
Fast winding time
Approx. 120 s (sec.) with Sony cassette C-60
Frequency response
TYPE I (normal): 80 - 10 000 Hz
USB section
Supported bit rate
MP3 (MPEG 1 Audio Layer-3):
32 - 320 kbps, VBR
32 - 320 kbps, VBR
Sampling frequencies
MP3 (MPEG 1 Audio Layer-3):
32/44.1/48 kHz
32/44.1/48 kHz
(USB) port
USB-A (Full Speed)
2
CFD-RS60CP
• Abbreviation
CET
: East European model
E41
: AC 230V area in E model
EA
: Saudi Arabia model
IT
: Italian model
MX
: Mexican model
RU
: Russian model
SP
: Singapore model
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
Flexible Circuit Board Repairing
•
Keep the temperature of the soldering iron around 270
°
C
during repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
or unsoldering.
Notes on chip component replacement
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
damaged by heat.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
other than those specified herein may result in hazardous radiation
exposure.
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
General
Speaker
Full range: 10 cm dia., 3.2
Ω, cone type (2)
Input
(USB) port: Type A, maximum
current 500 mA
Outputs
Headphones jack (stereo minijack)
For 16 - 68
For 16 - 68
Ω impedance headphones
Power output
2.3 W + 2.3 W (at 3.2
Ω, 10% harmonic distortion)
Power requirements
For CD radio cassette-corder:
SP model: 230 - 240 V AC, 50Hz
MX model: 120 V AC, 60Hz
CET, E41, EA, IT, RU model: 230 V AC, 50Hz
9 V DC, 6 R20 (size D) batteries
For remote control:
3 V DC, 2 R03 (size AAA) batteries
SP model: 230 - 240 V AC, 50Hz
MX model: 120 V AC, 60Hz
CET, E41, EA, IT, RU model: 230 V AC, 50Hz
9 V DC, 6 R20 (size D) batteries
For remote control:
3 V DC, 2 R03 (size AAA) batteries
Power consumption
AC 18 W
Battery life
For CD radio cassette-corder:
FM recording
Sony R20P: approx. 13.5 h
Sony alkaline LR20: approx. 20 h
Sony alkaline LR20: approx. 20 h
Tape playback
Sony R20P: approx. 7 h
Sony alkaline LR20: approx. 12 h
Sony alkaline LR20: approx. 12 h
CD playback
Sony R20P: approx. 2.5 h
Sony alkaline LR20: approx. 7 h
Sony alkaline LR20: approx. 7 h
Dimensions
Approx. 420
×
158.5
×
260 mm (w/h/d)
(incl. projecting parts)
Mass
Approx. 3.8 kg (incl. batteries)
Supplied accessories
AC power cord (1)
Remote control (1)
Remote control (1)
Design and specifications are subject to change without notice.
Ver. 1.2
3
CFD-RS60CP
TABLE OF CONTENTS
1.
SERVICING NOTES
...............................................
4
2.
GENERAL
...................................................................
5
3.
DISASSEMBLY
3-1.
Cabinet Top Assy .............................................................
7
3-2.
Cabinet Front Assy, Cabinet Bottom Assy ......................
7
3-3.
Wires ................................................................................
8
3-4.
MD Block ........................................................................
8
3-5.
Holder (Cassette) .............................................................
9
3-6.
Power Key Board .............................................................
9
3-7.
Main Board Section, Headphone Board .......................... 10
3-8.
Tuner Board, Power Board .............................................. 10
3-9.
CD Lid ............................................................................. 11
3-10. LCD Block Assy, USB Connect Board ........................... 11
3-11. CD Block Assy ................................................................ 12
3-12. R/P Head (HRP301), Erase Head (HE301), TC Board ... 12
3-11. CD Block Assy ................................................................ 12
3-12. R/P Head (HRP301), Erase Head (HE301), TC Board ... 12
4.
MECHANICAL ADJUSTMENTS
....................... 13
5.
ELECTRICAL ADJUSTMENTS
Tape Section .................................................................... 13
Tuner Section ................................................................... 14
CD Section ...................................................................... 16
Tuner Section ................................................................... 14
CD Section ...................................................................... 16
6.
DIAGRAMS
6-1.
Block Diagram – CD Section – ....................................... 17
6-2.
Block Diagram – Tuner Section – ................................... 18
6-3.
Block Diagram – USB Section – ..................................... 19
6-4.
Block Diagram – Main Section – .................................... 20
6-5.
Printed Wiring Board – BD91 Section – ......................... 22
6-6.
Schematic Diagram – BD91 Section – ............................ 23
6-7.
Printed Wiring Board – Tuner Section – ......................... 24
6-8.
Schematic Diagram – Tuner Section – ............................ 25
6-9.
Printed Wiring Board – Main Section – .......................... 26
6-10. Schematic Diagram – Main Section (1/2) – .................... 27
6-11. Schematic Diagram – Main Section (2/2) – .................... 28
6-12. Printed Wiring Boards – Power Section – ....................... 29
6-13. Printed Wiring Boards
6-11. Schematic Diagram – Main Section (2/2) – .................... 28
6-12. Printed Wiring Boards – Power Section – ....................... 29
6-13. Printed Wiring Boards
– Headphone/USB Connect/VOL Section – ................... 30
6-14. Schematic Diagram
– Headphone/USB Connect/VOL Section – ................... 31
6-15. Printed Wiring Board – USB Section – ........................... 32
6-16. Schematic Diagram – USB Section – .............................. 33
6-17. Printed Wiring Board – TC Section – .............................. 34
6-18. Schematic Diagram – TC Section – ................................ 35
6-19. Printed Wiring Boards – Key Section – ........................... 36
6-20. Printed Wiring Board – LCD Section – ........................... 37
6-21. Schematic Diagram – Control Section – ......................... 38
6-16. Schematic Diagram – USB Section – .............................. 33
6-17. Printed Wiring Board – TC Section – .............................. 34
6-18. Schematic Diagram – TC Section – ................................ 35
6-19. Printed Wiring Boards – Key Section – ........................... 36
6-20. Printed Wiring Board – LCD Section – ........................... 37
6-21. Schematic Diagram – Control Section – ......................... 38
7.
EXPLODED VIEWS
7-1.
Cabinet Section ................................................................ 50
7-2.
Cabinet (Front) Section ................................................... 51
7-3.
Cabinet (Top) (1) Section ................................................ 52
7-4.
Cabinet (Top) (2) Section ................................................ 53
7-5.
Cabinet (Bottom) Section ................................................ 54
7-6.
Tape Mechanism Section (MF-S350V) ........................... 55
8.
ELECTRICAL PARTS LIST
................................ 56
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•
Unleaded solder melts at a temperature about 40 ˚C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C.
Caution: The printed pattern (copper foil) may peel away if
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•
Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
4
CFD-RS60CP
SECTION 1
SERVICING NOTES
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
CHECK
1. Turn ON the [OPERATE] button and press [CD] button to CD
position.
2. Open the CD lid.
3. Turn on S801 with screwdriver, etc. as following figure.
4. Press the
3. Turn on S801 with screwdriver, etc. as following figure.
4. Press the
N X
(CD) button.
5. Confirm the laser diode emission while observing the objecting
lens. When there is no emission, Auto Power Control circuit
or Optical Pick-up is broken.
Objective lens moves up and down four times for focus search.
or Optical Pick-up is broken.
Objective lens moves up and down four times for focus search.
On repairing CD section, playing a disc without the lid (CD), use
Chuck Plate Jig.
Chuck Plate Jig.
• Code number of Chuck Plate Jig: X-4918-255-1
CHUCK PLATE JIG ON REPAIRING
S801