CFD-980 - Sony Audio Service Manual (repair manual). Page 2

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Battery life
For CD radio cassette-corder
FM recording
Sony R20P : approx. 15 h
Sony alkaline LR20 : approx. 20 h
Tape playback
Sony R20P : approx. 12 h
Sony alkaline LR20 : approx. 17 h
CD recording
Sony R20P : approx. 4 h
Sony alkaline LR20 : approx. 6 h
Dimensions
Approx. 435 
×
 163 
×
 242 mm (w/h/d)
(17 
1
/
4
 
×
 6 
1
/
2
 
×
 9 
5
/
8
 inches) (incl. projecting
parts)
Mass
Approx. 3.9 kg (8 lb. 10 oz) (incl. batteries)
Supplied accessories
AC power adaptor AC-CD980 (1)
Car battery cord DCC-EC9 (1)
Spare fuse (1)
Design  and specifications are subject to change without notice.
Optional accessories
Sony MDR headphones series
TABLE OF CONTENTS
1. SERVICE NOTES
···························································· 3
2. GENERAL
·········································································· 4
3. DISASSEMBLY
3-1.
Rear Cabinet ····································································· 11
3-2.
DC Board ·········································································· 11
3-3.
Battery Case / Tuner Board / Reset Board ······················· 12
3-4.
Cabinet Sub Assy, Front / Main Board ····························· 12
3-5.
Control Panel / SW Board ················································ 13
3-6.
Power SW Board / H/P Board ·········································· 13
3-7.
Optical pick-up (KSM-213CAM)Section / SW2 Board ·· 14
3-8.
REC Board / Mechanism Deck (MF-980-146)Section ···· 14
4. ADJUSTMENTS
4-1.
Mechanical Adjustment ···················································· 15
4-2.
Electrical Adjustment ······················································· 15
5. DIAGRAMS
5-1.
Circuit Boards Location ··················································· 22
5-2.
Block Diagram –TC Section – ········································· 23
5-3.
Block Diagram –Tuner/CD Section – ······························ 25
5-4.
Printed Wiring Board – Main Section – ··························· 27
5-5.
Schematic Diagram – Syscon Section – ··························· 31
5-6.
Schematic Diagram – CD Section – ································· 34
5-7.
Schematic Diagram – TC Section – ································· 37
5-8.
Schematic Diagram – Tuner Section – ····························· 41
5-9.
Printed Wiring Board – Tuner Section – ·························· 44
5-10. IC Pin Function ································································ 45
5-11. IC Block Diagrams ··························································· 47
6. EXPLODED VIEWS
6-1.
Rear Cabinet Section ························································ 51
6-2.
Front Cabinet Section ······················································· 52
6-3.
Upper Cabinet Section ······················································ 53
6-4.
Mechanism Deck Section-1 (MF-980-146) ····················· 54
6-5.
Mechanism Deck Section-2 (MF-980-146) ····················· 55
6-6.
Optical Pick-up Section (KSM-213CAM) ······················· 56
7. ELECTRICAL PARTS LIST
······································· 57
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 
!
 OR DOTTED LINE WITH
MARK 
!
 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 
!
 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
    After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
    The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1.
A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2.
A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3.
Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
SAFETY  CHECK-OUT
To Exposed Metal 
Parts on Set
0.15 
µ
F
1.5 k
AC
Voltmeter
(0.75 V)
Earth Ground
Fig. A.  Using an AC voltmeter to check AC leakage.
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