Read Sony CDP-CX355 Service Manual online
CDP-CX355
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
SERVICE MANUAL
COMPACT DISC PLAYER
Sony Corporation
Home Audio Company
Published by Sony Engineering Corporation
9-873-551-01
2002B1600-1
© 2002.02
SPECIFICATIONS
Ver 1.0 2002. 02
Model Name Using Similar Mechanism
NEW
CD Mechanism Type
CDM54-K1BD45
Base Unit Type
BU-K1BD45
Optical Pick-up Type
KSS-213BFN
Compact disc player
Laser
Semiconductor laser (
λ
= 780 nm)
Emission duration: continuous
Laser output
Max 44.6
µ
W*
* This output is the value measured at
a distance of 200 mm from the
objective lens surface on the Optical
Pick-up block with 7 mm aperture.
objective lens surface on the Optical
Pick-up block with 7 mm aperture.
Frequency response
20 Hz to 20 kHz
±
0.5 dB
Signal-to-noise ratio
More than 107 dB
Dynamic range
More than 86 dB
Harmonic distortion
Less than 0.009 %
Channel separation
More than 100 dB
Outputs
ANALOG OUT
DIGITAL OUT
(OPTICAL)
(OPTICAL)
General
Where purchased
USA and Canadian
Australia
Load impedance
Over 10 kilohms
Wave length: 660 nm
Maximum
output
level
output
level
2 V
(at 50 kilohms)
(at 50 kilohms)
–18 dBm
Jack
type
type
Phono
jacks
jacks
Optical
output
connector
output
connector
Power consumptions
Power requirements
120 V AC, 60 Hz
13 W
14 W
13 W
13 W
240 V AC, 50/60 Hz
Europe and Asia
230 V AC, 50/60 Hz
Other countries
Dimensions (approx.)
430 189 493 mm
(w/h/d)
(17
×
×
×
×
7
1
/
2
19
3
/
8
in.)
incl. projecting parts
Mass (approx.)
8.5 kg (18 lbs 12 oz)
Supplied accessories
Design and specifications are subject to change without notice.
• Audio cord (1)
• Remote commander (remote) (1)
• Size AA (R6) batteries (2)
• Remote commander (remote) (1)
• Size AA (R6) batteries (2)
120 V AC, 50/60 Hz
2
This appliance is classified as a CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
The following caution label is located inside the unit.
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
of emitting radiation exceeding the limit for
Class 1.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CDP-CX355
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
After correcting the original service problem, perform the
following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
following safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1.
A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2.
A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
digital multimeter is suitable for this job.
3.
Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
SAFETY CHECK-OUT
To Exposed Metal
Parts on Set
0.15
µ
F
1.5 k
Ω
AC
Voltmeter
(0.75 V)
Voltmeter
(0.75 V)
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
MODEL IDENTIFICATION
— BACK PANEL —
PART NO.
PARTS No.
MODEL
4-238-109-0
π
4-238-109-1
π
4-238-109-2
π
4-238-109-3
π
4-238-109-4
π
4-238-109-5
π
US
Canadian
AEP, UK
Singapore
Australian
E
Canadian
AEP, UK
Singapore
Australian
E
3
CDP-CX355
TABLE OF CONTENTS
SECTION 1
SERVICING NOTE
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repain parts.
The flexible board is easily damaged and should be handled with
care.
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repain parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The emission check enables continuous checking of the S curve.
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The emission check enables continuous checking of the S curve.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
CHECK
Carry out the “S curve check” in “CD section adjustment” and check
that the S curve waveform is output three times.
that the S curve waveform is output three times.
1. SERVICING NOTE ·····················································
3
2. GENERAL ···································································
6
3. DISASSEMBLY ··························································
7
3-1. Case ··············································································· 8
3-2. Bracket (F. W. ) ····························································· 8
3-3. Front Panel Assy ··························································· 9
3-4. DISP Board, JOG Board, KEYBOARD Board ············ 9
3-5. LED Board, Guide (Door. T) ······································ 10
3-6. Table (300) Assy, Cover (P.T.) ···································· 10
3-7. D. MOTOR Board, Door Motor Assy (M83) ············· 11
3-8. D. SW Board ······························································· 12
3-9. Base (Door, Gear) Assy ·············································· 13
3-10. Pop-up Assy ································································ 13
3-11. D. SENS (OUT) Board ·············································· 14
3-12. T. SENS Board ···························································· 14
3-13. D. SENS (IN) Board ·················································· 15
3-14. Back Panel Section ····················································· 15
3-15. MAIN Board, JACK Board ········································ 16
3-16. POWER Board ···························································· 16
3-17. Bracket (Top) , BU Assy ············································· 17
3-18. BU Holder Assy ·························································· 17
3-19. BD Board, Optical Device (KSM-213 BFN) ·············· 18
3-20. L. SW (A) Board, L. SW (B) Board ························· 19
3-21. CDM Assy ·································································· 20
3-22. Motor Assy (Loading) (M82) ,
3-2. Bracket (F. W. ) ····························································· 8
3-3. Front Panel Assy ··························································· 9
3-4. DISP Board, JOG Board, KEYBOARD Board ············ 9
3-5. LED Board, Guide (Door. T) ······································ 10
3-6. Table (300) Assy, Cover (P.T.) ···································· 10
3-7. D. MOTOR Board, Door Motor Assy (M83) ············· 11
3-8. D. SW Board ······························································· 12
3-9. Base (Door, Gear) Assy ·············································· 13
3-10. Pop-up Assy ································································ 13
3-11. D. SENS (OUT) Board ·············································· 14
3-12. T. SENS Board ···························································· 14
3-13. D. SENS (IN) Board ·················································· 15
3-14. Back Panel Section ····················································· 15
3-15. MAIN Board, JACK Board ········································ 16
3-16. POWER Board ···························································· 16
3-17. Bracket (Top) , BU Assy ············································· 17
3-18. BU Holder Assy ·························································· 17
3-19. BD Board, Optical Device (KSM-213 BFN) ·············· 18
3-20. L. SW (A) Board, L. SW (B) Board ························· 19
3-21. CDM Assy ·································································· 20
3-22. Motor Assy (Loading) (M82) ,
Motor Assy (Table) (M81) , L. T. MOTOR Board ····· 20
4. SERVICE MODE
···························································· 21
5. TEST MODE
···································································· 25
5-1. ADJ Mode ··································································· 25
5-2. Key and Display Check Mode ···································· 25
5-2. Key and Display Check Mode ···································· 25
6. ADJUSTMENTS
···························································· 26
6-1. Mechanical Adjustments ············································· 26
6-2. Electrical Adjustment ·················································· 28
6-2. Electrical Adjustment ·················································· 28
7. DIAGRAMS
······································································ 31
7-1. Block Diagrams – BD Section – ································· 32
– MAIN Section – ······················································· 33
7-2. Printed Wiring Board – BD Section – ························ 34
7-3. Schematic Diagram – BD Section – ··························· 35
7-4. Printed Wiring Board – MAIN Section – ··················· 36
7-5. Schematic Diagram – MAIN Section (1/2) – ············· 37
7-6. Schematic Diagram – MAIN Section (2/2) – ············· 38
7-7. Printed Wiring Board – T.SENS Section – ················· 39
7-8. Printed Wiring Board – D.SENS (IN) Section – ········ 39
7-9. Printed Wiring Board – D.SENS (OUT) Section – ···· 39
7-10. Schematic Diagram – SENSOR Section – ················· 39
7-11. Printed Wiring Board – DISPLAY Section – ············· 40
7-12. Schematic Diagram – DISPLAY Section – ················ 41
7-13. Printed Wiring Board – JOG Section – ······················· 42
7-14. Schematic Diagram – JOG Section – ························· 43
7-15. Printed Wiring Board – POWER Section – ················ 44
7-16. Schematic Diagram – POWER Section – ··················· 44
7-17. Printed Wiring Board – JACK Section – ···················· 45
7-18. Schematic Diagram – JACK Section ·························· 45
7-19. Printed Wiring Board – SWITCH/MOTOR Section – ··· 46
7-20. Schematic Diagram – SWITCH/MOTOR Section – ····· 46
7-21. IC Pin Functions ························································· 50
7-3. Schematic Diagram – BD Section – ··························· 35
7-4. Printed Wiring Board – MAIN Section – ··················· 36
7-5. Schematic Diagram – MAIN Section (1/2) – ············· 37
7-6. Schematic Diagram – MAIN Section (2/2) – ············· 38
7-7. Printed Wiring Board – T.SENS Section – ················· 39
7-8. Printed Wiring Board – D.SENS (IN) Section – ········ 39
7-9. Printed Wiring Board – D.SENS (OUT) Section – ···· 39
7-10. Schematic Diagram – SENSOR Section – ················· 39
7-11. Printed Wiring Board – DISPLAY Section – ············· 40
7-12. Schematic Diagram – DISPLAY Section – ················ 41
7-13. Printed Wiring Board – JOG Section – ······················· 42
7-14. Schematic Diagram – JOG Section – ························· 43
7-15. Printed Wiring Board – POWER Section – ················ 44
7-16. Schematic Diagram – POWER Section – ··················· 44
7-17. Printed Wiring Board – JACK Section – ···················· 45
7-18. Schematic Diagram – JACK Section ·························· 45
7-19. Printed Wiring Board – SWITCH/MOTOR Section – ··· 46
7-20. Schematic Diagram – SWITCH/MOTOR Section – ····· 46
7-21. IC Pin Functions ························································· 50
8. EXPLODED VIEWS
······················································ 54
8-1. Case Section ································································ 54
8-2. Chassis Section 1 ························································ 55
8-3. Chassis Section 2 ························································ 56
8-4. Back Panel Section ····················································· 57
8-5. Front Panel Section ····················································· 58
8-6. Mechanism Section 1 (CDM54-K1BD45)
8-2. Chassis Section 1 ························································ 55
8-3. Chassis Section 2 ························································ 56
8-4. Back Panel Section ····················································· 57
8-5. Front Panel Section ····················································· 58
8-6. Mechanism Section 1 (CDM54-K1BD45)
(Pop-up Assy, Base (Door. Gear) Assy) ······················ 59
8-7. Mechanism Section 2 (CDM54-K1BD45) ················· 60
8-8. Mechanism Section 3 (CDM54-K1BD45) ················· 61
8-9. Mechanism Section 4 (CDM54-K1BD45) ················· 62
8-10. Optical Pick-up Section (BU-K1BD45) ····················· 63
8-8. Mechanism Section 3 (CDM54-K1BD45) ················· 61
8-9. Mechanism Section 4 (CDM54-K1BD45) ················· 62
8-10. Optical Pick-up Section (BU-K1BD45) ····················· 63
9. ELECTRICAL PARTS LIST
······································· 64
4
CDP-CX355
CD-TEXT TEST DISC
This unit is able to display the TEXT data (character information) written in the CD on its fluorescent indicator tube.
The CD-TEXT TEST DISC (TGCS-313:J-2501-126-A) is used for checking the display.
To check, perform the following procedure.
The CD-TEXT TEST DISC (TGCS-313:J-2501-126-A) is used for checking the display.
To check, perform the following procedure.
Checking Method:
1.
1.
Turn ON the power, set the disc on the disc table with the side labeled as “test disc” as the right side, close the front cover, and chuck the
disc.
disc.
2.
The following will be displayed on the fluorescent indicator tube. (The display switches each time the TIME/TEXT button is pressed.)
Display : CD TEXT TEST DISC (Album Title)
3.
Press the
· button and play back the disc.
4.
The following will be displayed on the fluorescent indicator tube. (If nothing is displayed, press the TIME/TEXT button.)
Display : 1kHz/0 dB/ L&R
5.
Rotate
≠ and ± knob to switch the track. The text data of each track will be displayed.
For details of the displayed contents for each track, refer to “Table 1 : CD-TEXT TEST DISC Text Data Contents” and “Table 2 : CD-
TEXT TEST DISC Recorded Contents and Display”.
TEXT TEST DISC Recorded Contents and Display”.
Restrictions in CD-TEXT Display
In this unit, some special characters will not be displayed properly. These will be displayed as a space or a character resembling it. For details,
refer to “Table 2 : CD-TEXT DISC Recorded Contents and Display”.
In this unit, some special characters will not be displayed properly. These will be displayed as a space or a character resembling it. For details,
refer to “Table 2 : CD-TEXT DISC Recorded Contents and Display”.
Table 1 : CD-TEXT TEST DISC Text Data Contents (TRACKS No. 1 to 41:Normal Characters)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
TRACK
No.
Displayed Contents
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
TRACK
No.
Displayed Contents
1kHz/0dB/L&R
20Hz/0dB/L&R
40Hz/0dB/L&R
100Hz/0dB/L&R
200Hz/0dB/L&R
500Hz/0dB/L&R
1kHz/0dB/L&R
5kHz/0dB/L&R
7kHz/0dB/L&R
10kHz/0dB/L&R
16kHz/0dB/L&R
18kHz/0dB/L&R
20kHz/0dB/L&R
1kHz/0dB/L&R
1kHz/-1dB/L&R
1kHz/-3dB/L&R
1kHz/-6dB/L&R
1kHz/-10dB/L&R
1kHz/-20dB/L&R
1kHz/-60dB/L&R
1kHz/-80dB/L&R
1kHz/-90dB/L&R
Infinity Zero w/o emphasis//L&R
Infinity Zero with emphasis//L&R
400Hz+7kHz(4:1)/0dB/L&R
400Hz+7kHz(4:1)/-10dB/L&R
19kHz+20kHz(1:1)/0dB/L&R
19kHz+20kHz(1:1)/-10dB/L&R
100Hz/0dB/L*
1kHz/0dB/L*
10kHz/0dB/L*
20kHz/0dB/L*
100Hz/0dB/R*
1kHz/0dB/R*
10kHz/0dB/R*
20kHz/0dB/R*
100Hz Squer Wave//L&R
1kHz Squer Wave//L&R
1kHz w/emphasis/-0.37dB/L&R
5kHz w/emphasis/-4.53dB/L&R
16kHz w/emphasis/-9.04dB/L&R
NOTE : The contents of Track No. 1 to 41 are the same as those of the current TEST DISC-their titles are displayed.