BDV-E500W - Sony Audio Service Manual (repair manual)

Model
BDV-E500W
Pages
126
Size
6.33 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
bdv-e500w-1-2-3.pdf
Date

View Sony BDV-E500W Service Manual online

SERVICE MANUAL
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
HCD-E500W
SPECIFICATIONS
BD/DVD RECEIVER
9-889-541-02
2009H05-1
© 
2009.08
US Model
Canadian Model
PX Model
Ver. 1.1  2009.08
•  HCD-E500W is the amplifi er, video, BD/DVD/
CD system and tuner section in BDV-E500W.
•  This product incorporates copyright protection technol-
ogy that is protected by U.S. patents and otherintellec-
tual property rights.
 
Use of this copyright protection technology must beau-
thorized by Macrovision, and is intended for homeand 
other limited viewing uses only unless otherwiseautho-
rized by Macrovision.
 
Reverse engineering or disassembly is prohibited.
•  This system incorporates with Dolby* Digital and Dol-
by Pro Logic (II) adaptive matrix surrounddecoder and 
the DTS** Digital Surround System.
 
*  Manufactured under license from Dolby Laborato-
ries.
 
  “Dolby”, “Pro Logic”, and the double-D symbol 
are trademarks of Dolby Laboratories.
 
** 
Manufactured under license under U.S. Patent 
#’s: 5,451,942; 5,956,674; 5,974,380; 5,978,762; 
6,226,616; 6,487,535; 7,392,195; 7,272,567; 
7,333,929; 7,212,872 & other U.S. and worldwide 
patents issued & pending.
 
  DTS is a registered trademark and the DTS logos, 
Symbol, DTS-HD and DTS-HD Master Audio | Es-
sential are trademarks of DTS, Inc.
 
  © 1996-2008 DTS, Inc. All Rights Reserved.
•  This system incorporates High-Defi nition  Multimedia 
Interface (HDMITM) technology.
 
HDMI, the HDMI logo and High-Defi nition Multime-
dia Interface are trademarks or registered trademarks of 
HDMI Licensing LLC.
•  Java and all Java-based trademarks and logos are trade-
marks or registered trademarks of Sun Microsystems, 
Inc.
•  “BD-Live” and “BonusView” are trademarks of Bluray 
Disc Association.
•  “Blu-ray Disc” is a trademark.
•  “Blu-ray Disc,” “DVD+RW,” “DVD-RW,” “DVD+R,” 
“DVD-R,” “DVD VIDEO,” and “CD” logos are trade-
marks.
•  “BRAVIA” is a trademark of Sony Corporation.
•  “AVCHD” and the “AVCHD” logo are trademarks of 
Matsushita Electric Industrial Co., Ltd. and Sony Cor-
poration.
•  “S-AIR” and its logo are trademarks of Sony Corpora-
tion.
• 
, “XMB,” and “xross media bar” are trademarks of 
Sony Corporation and Sony Computer Entertainment 
Inc.
•  “PLAYSTATION” is a trademark of Sony Computer 
Entertainment Inc.
•  “x.v.Color” and “x.v.Color” logo are trademarks of 
Sony Corporation.
•  “PhotoTV HD” and the “PhotoTV HD” logo are trade-
marks of Sony Corporation.
•  Other system and product names are generally trade-
marks or registered trademarks of the manufacturers. ™ 
and ® marks are not indicated in this document.
Amplifier Section 
POWER OUTPUT AND TOTAL HARMONIC 
DISTORTION:
(FTC Output Power)
for the US model
Front L/Front R:
With 3 ohms loads, both 
channels driven, from 180 
- 20,000 Hz; rated 56 watts 
per channel minimum 
RMS power, with no more 
than 0.7% total harmonic 
distortion from 250 milli 
watts to rated output.
U.S. models:
Surround mode (reference) RMS output power
Front L/Front R/Center*: 
143 watts (per channel at 3 
ohms, 1 kHz, 10% THD)
Subwoofer*: 285 watts (at 
1.5 ohms, 80 Hz, 10% 
THD)
Other models:
Stereo mode (rated)
108 W + 108 W (at 3 ohms,
1 kHz, 1% THD)
Surround mode (reference) RMS output power
Front L/Front R/Center*: 
143 watts (per channel at 3 
ohms, 1 kHz, 10% THD)
Subwoofer*: 285 watts (at 
1.5 ohms, 80 Hz, 10% 
THD)
* Depending on the decoding mode settings and the 
source, there may be no sound output.
Inputs (Analog)
TV (AUDIO IN)
Sensitivity: 450/250 mV
Impedance: 50 kilohms
AUDIO (AUDIO IN)
Sensitivity: 450/250 mV
Impedance: 50 kilohms
Inputs (Digital)
TV (OPTICAL)
Impedance: -
SAT/CABLE (COAXIAL)
Impedance: 75 ohms
Video Section
Outputs
VIDEO: 1 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
P
B
/C
B
, P
R
/C
R
: 0.7 Vp-p 
75 ohms
HDMI OUT: Type A (19 
pin)
BD/DVD/CD System
Signal format system
NTSC
Tuner Section
System
PLL quartz-locked digital 
synthesizer
FM tuner section
Tuning range
87.5 MHz - 108.0 MHz 
(100 kHz step)
Antenna (aerial)
FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
530 kHz - 1,710 kHz (with 
the interval set at 10 kHz)
531 kHz - 1,710 kHz (with 
the interval set at 9 kHz)
Antenna (aerial)
AM loop antenna (aerial)
Intermediate frequency
450 kHz
– Continued on next page –
Model Name Using Similar Mechanism
BDP-S350
Mechanism Type
BPD-200
HCD-E500W
2
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
SAFETY  CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, 
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and 
from all exposed metal parts to any exposed metal part having a 
return to chassis, must not exceed 0.5 mA (500 microamperes.). 
Leakage current can be measured by any one of three methods.
1.  A commercial leakage tester, such as the Simpson 229 or RCA 
WT-540A. Follow the manufacturers’ instructions to use these 
instruments.
2.  A battery-operated AC milliammeter. The Data Precision 245 
digital multimeter is suitable for this job.
3.  Measuring the voltage drop across a resistor by means of a 
VOM or battery-operated AC voltmeter. The “limit” indication 
is 0.75 V, so analog meters must have an accurate low-voltage 
scale. The Simpson 250 and Sanwa SH-63Trd are examples 
of a passive VOM that is suitable. Nearly all battery operated 
digital multimeters that have a 2 V AC range are suitable. (See 
Fig. A)
1.5 k
Ω
0.15 
μF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A.  Using an AC voltmeter to check AC leakage.
General
Power requirements
120 V AC, 60 Hz (US and 
Power consumption
On: 120 W
Standby: 0.3 W (at the 
Power Saving mode) 
Output voltage/current 
(DIGITAL MEDIA PORT)
DC 5 V/700 mA
LAN (100)
100BASE-TX Terminal
EXT 
External memory slot (For 
connecting the external 
memory)
DC output: 5 V 500 mA 
Max
Dimensions (approx.)
430 mm × 93 mm × 400 
mm (17 in × 3 
3
/
4
 in × 
15 
3
/
4
 in) (w/h/d) incl. 
projecting parts
430 mm × 93 mm × 430 
mm (17 in × 3 
3
/
4
 in × 17 
in) (w/h/d) (incl. Wireless 
transceiver)
Mass (approx.)
5.4 kg (11 lb 15 oz)
Design and specifications are subject to change 
without notice.
Canadian models) 
110 V - 240 V AC, 50/60 
Hz (PX model) 
CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.
Self-diagnosis Function 
When the self-diagnosis function is activated to 
prevent the system from malfunctioning, an 
error code appears in the front panel display, or 
just 
 appears without any messages on the 
entire screen. In these cases, check the 
following.
When an error code appears in 
the front panel display
When just 
 appears without 
any messages on the entire 
screen
Contact your nearest Sony dealer or local 
authorized Sony service facility.
Error code
Corrective action
Exxxx
Contact your nearest Sony dealer or 
local authorized Sony service 
facility and give the error code.
SYSTEM ERR
UPDATE NG
Turn off the system and disconnect 
the AC power cord (mains lead) 
from the wall outlet (mains), then 
reconnect and turn the system on. If 
the system does not work normally, 
consult your nearest Sony dealer or 
local authorized Sony service 
facility.
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT  
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  0  SUR  
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES  
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE  FONC-
TIONNEMENT.  NE  REMPLACER  CES  COMPOSANTS  QUE  
PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT  DON-
NÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS  
PUBLIÉS  PAR  SONY.
Ver. 1.1
HCD-E500W
3
1. 
SERVICING  NOTES
  .............................................   4
2. DISASSEMBLY
2-1. Disassembly 
Flow 
...........................................................   8
2-2. Case 
.................................................................................   9
2-3. Front 
Panel 
Assy 
.............................................................   9
2-4.  BD Drive (BPD-200) ......................................................   10
2-5. VIDEO 
Board 
.................................................................  11
2-6. MB-124 
Board 
................................................................  11
2-7. DSP 
Board.......................................................................  12
2-8. MAIN 
Board 
...................................................................  12
2-9. INCLUDE 
Board 
............................................................  13
2-10. POWER Board ................................................................   13
3. 
TEST  MODE 
 ............................................................   14
4. 
ELECTRICAL  CHECK 
 .........................................   21
5. DIAGRAMS
5-1.  Block Diagram - BD Section - ........................................   22
5-2.  Block Diagram - INPUT/OUTPUT Section - .................   23
5-3.  Block Diagram - DSP Section - ......................................   24
5-4.  Block Diagram - S-AIR Section - ...................................   25
5-5.  Block Diagram - AMP Section - .....................................   26
5-6.  Block Diagram - REGULATOR Section - ......................   27
5-7. Block 
Diagram 
- PANEL, POWER SUPPLY Section - ...........................   28
5-8. Printed 
Wiring 
Board 
- MB-124 Board (Component Side) - .............................   30
5-9. Printed 
Wiring 
Board 
- MB-124 Board (Conductor Side) - ...............................   31
5-10.  Schematic Diagram - MB-124 Board (1/10) - ................   32
5-11.  Schematic Diagram - MB-124 Board (2/10) - ................   33
5-12.  Schematic Diagram - MB-124 Board (3/10) - ................   34
5-13.  Schematic Diagram - MB-124 Board (4/10) - ................   35
5-14.  Schematic Diagram - MB-124 Board (5/10) - ................   36
5-15.  Schematic Diagram - MB-124 Board (6/10) - ................   37
TABLE  OF  CONTENTS
5-16.  Schematic Diagram - MB-124 Board (7/10) - ................   38
5-17.  Schematic Diagram - MB-124 Board (8/10) - ................   39
5-18.  Schematic Diagram - MB-124 Board (9/10) - ................   40
5-19.  Schematic Diagram - MB-124 Board (10/10) - ..............   41
5-20.  Printed Wiring Board - AUDIO Board - .........................   42
5-21.  Schematic Diagram - AUDIO Board - ............................   43
5-22.  Printed Wiring Board - VIDEO Board - .........................   44
5-23.  Schematic Diagram - VIDEO Board - ............................   45
5-24. Printed Wiring Board 
- MAIN Board (Component Side) - ................................   46
5-25. Printed Wiring Board 
- MAIN Board (Conductor Side) - ..................................   47
5-26.  Schematic Diagram - MAIN Board (1/8) - .....................   48
5-27.  Schematic Diagram - MAIN Board (2/8) - .....................   49
5-28.  Schematic Diagram - MAIN Board (3/8) - .....................   50
5-29.  Schematic Diagram - MAIN Board (4/8) - .....................   51
5-30.  Schematic Diagram - MAIN Board (5/8) - .....................   52
5-31.  Schematic Diagram - MAIN Board (6/8) - .....................   53
5-32.  Schematic Diagram - MAIN Board (7/8) - .....................   54
5-33.  Schematic Diagram - MAIN Board (8/8) - .....................   55
5-34.  Printed Wiring Board - DSP Board - ..............................   56
5-35.  Schematic Diagram - DSP Board - .................................   57
5-36.  Printed Wiring Board - INCLUDE Board - ....................   58
5-37.  Schematic Diagram - INCLUDE Board - .......................   59
5-38. Printed Wiring Boards 
- PANEL, REGULATOR Section - .................................   60
5-39. Schematic Diagram 
- PANEL, REGULATOR Section - .................................   61
5-40.  Printed Wiring Board - POWER Board - ........................   62
5-41.  Schematic Diagram - POWER Board - ..........................   63
6. 
EXPLODED  VIEWS
6-1.  Case, Front Panel, BD Drive Section .............................   98
6-2.  MB-124 Board Section ...................................................   99
6-3.  MAIN Board Section ......................................................  100
7. 
ELECTRICAL  PARTS  LIST
  ..............................  101
Accessories are given in the last of the electrical parts list.
HCD-E500W
4
SECTION  1
SERVICING  NOTES
NOTES  ON  HANDLING  THE OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by 
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
•  Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
Part No.
Description
Layer
J-6090-199-A
BLX-104
Single Layer
J-6090-200-A
BLX-204
Dual Layer
3-702-101-01
CD (YEDS-18)
J-6090-088-A
HLX-504
Single Layer (NTSC)
J-6090-089-A
HLX-505
Dual Layer (NTSC)
J-6090-077-A
HLX-506
Single Layer (PAL)
J-6090-078-A
HLX-507
Dual Layer (PAL)
TEST  DISC
Note: Refer to the service manual of BDP-BX1/S350 (Part No. 9-883-
989-1[]) (page 1-3 to 1-14E) for the use of BLX-104/204.
Operation and Display:
1. BLX-104
Procedure:
1. Select 
23.976Hz/1080p.
2.  Play “4.Motion picture”.
3.  Check whether player can play back or not.
4.  Check each outputs.
 Video:
 Composite/S 
Video/component/HDMI.
 Audio:
 Speaker 
out.
*  When 1080/24p monitor is nothing, 1080i (59.94Hz or 50Hz) 
can use instead of 1080/24p.
 
However this is temporary correspondence.
2. BLX-204
Procedure:
1.  Select 1080i (59.94Hz or 50Hz).
2.  Play “4.Motion picture”.
3.  Check whether player can play back or not (Check the picture 
and sound output).
3. CD (YEDS-18)
Procedure:
Check whether player can play back or not (Check the sound out-
put).
4.  HLX-504/505 (NTSC), HLX-506/507 (PAL)
Procedure:
1.  After displayed Main Menu, select “1.Video Signal”.
2.  Play “1.Color bar 100%” (Check the picture and sound out-
put).
3.  Return to Menu.
4.  Play “Demonstration 4:3” or “Demonstration 16:9” (Check the 
picture and sound output).
NOTE  THE  IC101,  IC102,  IC103,  IC202,  IC203,  IC307,  
IC308,  IC501,  IC502,  IC601,  IC602,  IC700  AND  IC701  
ON  THE  MB-124  BOARD  REPLACING
IC101, IC102, IC103, IC202, IC203, IC307, IC308, IC501, IC502, 
IC601, IC602, IC700 and IC701 on the MB-124 board cannot ex-
change with single. When these parts are damaged, exchange the 
entire mounted board.
RELEASING  THE  DISC  TRAY  LOCK
The disc tray lock function for the antitheft of an demonstration 
disc in the store is equipped.
Releasing Procedure:
1.  Press the [
?/1
] button to turn on the system.
2.  Press the [FUNCTION] button to select “BD/DVD”.
3.  Press the [
x
] and [
Z
] buttons simultaneously and hold down 
unit “UNLOCKED” displayed on the fluorescent indicator 
tube (around 5 seconds).
Note: When “LOCKED” is displayed, the disc tray lock is not released by 
turning power on/off with the [?/1] button.
ABOUT  THE  LENS  CLEANING
Do not do the lens cleaning with the cotton bud etc. It causes the 
trouble. 

Download Sony BDV-E500W Service Manual (Repair Manual)

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