Read Sharp MX-TM10 (serv.man3) Service Manual online
SERVICE MANUAL
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
CONTENTS
CODE: 00ZMXTM10/S1E
DIGITAL FULL COLOR
MULTIFUNCTIONAL SYSTEM OPTION
INNER TRIMMER
MODEL
MX-TM10
Safety Precautions
[1] Product Outline
[1] Product Outline
1. Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
3. Names of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
3. Names of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
[2] Technology
1. Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
[3] Maintenance
1. Maintenance List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
[4] Disassembly and assembly
1. Removing this Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
2. List of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
3. Main Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4. Periodic Parts Replacement, Consumable Parts, and Cleaning Parts . . . . . . . 4-11
5. Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
6. Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
7. Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
8. PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
2. List of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
3. Main Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4. Periodic Parts Replacement, Consumable Parts, and Cleaning Parts . . . . . . . 4-11
5. Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
6. Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
7. Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
8. PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
[5] Actual wiring chart
1. Actual wiring chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
0
0
0-1
0-1
Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols
Explanation
Symbols
Explanation
Check.
Remove the claw.
Check visually.
Insert the claw.
Check the noise.
Use the bundled part.
Disconnect the connector.
Push the part.
Connect the connector.
Plug the power cable.
Remove the cable/wire
from the cable guide or wire
saddle.
Turn on the power.
Set the cable/wire to the
cable guide or wire saddle.
Remove the screw.
Tighten the screw.
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
operation.
In the diagrams,
represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow
indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the
front door, and closing the delivery unit door, which results in supplying the machine with
power.
front door, and closing the delivery unit door, which results in supplying the machine with
power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
in the field. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
0
0
0-2
0-2
Signal list
Signal Name
(Written in this
manual)
Signal Name
Parts Name
Function / Operation
M101
FTM101
Motor
Feed motor
M102
FTM102
Motor
Registration motor
M103
FTM103
Motor
Front estrangement motor
M104
FTM104
Motor
Rear estrangement motor
M105
FTM105
Motor
Press motor
M106
FTM106
Motor
Cutter motor
SL101
FTSL101
Solenoid
Stopper solenoid
SL102
FTSL102
Solenoid
Paddle solenoid
S101
FTS101
Sensor
Inlet sensor
S102
FTS102
Sensor
Front estrangement motor HP sensor
S103
FTS103
Sensor
Paper delivery sensor
S104
FTS104
Sensor
Rear estrangement motor HP sensor
S105
FTS105
Sensor
Registration HP sensor
S106
FTS106
Sensor
Press motor HP sensor
S108
FTS108
Sensor
Cutter motor clock sensor
S109
FTS109
Sensor
Waste paper box detection sensor
S011
FTS111
Sensor
Waste paper full sensor
0
0
0-3
0-3
Contents
Safety Precautions
0-1
Notes Before it Works Serving ---------------------------------------------0-2
Product Outline
1-1
Features -------------------------------------------------------------------------1-2
High-quality Trimming ------------------------------------------------------------- 1-2
Compact Design ------------------------------------------------------------------- 1-2
Compact Design ------------------------------------------------------------------- 1-2
Specifications ------------------------------------------------------------------1-3
Names of Parts ----------------------------------------------------------------1-5
External View (Trimmer Unit Frame and Cutter Unit) --------------------- 1-5
External View (Cutter Unit) ------------------------------------------------------ 1-5
Cross Section ----------------------------------------------------------------------- 1-6
External View (Cutter Unit) ------------------------------------------------------ 1-5
Cross Section ----------------------------------------------------------------------- 1-6
Technology 2-1
Basic Configuration -----------------------------------------------------------2-2
Functional Configuration --------------------------------------------------------- 2-2
Overview of Electrical Circuitry ------------------------------------------------- 2-3
Component Configuration ------------------------------------------------------- 2-3
Drive Configuration ---------------------------------------------------------------- 2-4
Basic Operation Outline ---------------------------------------------------------- 2-5
Overview of Electrical Circuitry ------------------------------------------------- 2-3
Component Configuration ------------------------------------------------------- 2-3
Drive Configuration ---------------------------------------------------------------- 2-4
Basic Operation Outline ---------------------------------------------------------- 2-5
Controls --------------------------------------------------------------------------2-6
Overview ----------------------------------------------------------------------------- 2-6
Construction of the Control System ------------------------------------------- 2-7
Registration operation ------------------------------------------------------------ 2-8
Trimming operation ---------------------------------------------------------------- 2-9
Servicing Work --------------------------------------------------------------------2-10
Construction of the Control System ------------------------------------------- 2-7
Registration operation ------------------------------------------------------------ 2-8
Trimming operation ---------------------------------------------------------------- 2-9
Servicing Work --------------------------------------------------------------------2-10
Maintenance 3-1
Maintenance List --------------------------------------------------------------3-2
Disassembly and assembly 4-1
Removing this Equipment ---------------------------------------------------4-2
List of Parts ---------------------------------------------------------------------4-7
Solenoids ---------------------------------------------------------------------------- 4-7
Motors -------------------------------------------------------------------------------- 4-7
Sensors ------------------------------------------------------------------------------- 4-8
PCBs ---------------------------------------------------------------------------------- 4-8
Motors -------------------------------------------------------------------------------- 4-7
Sensors ------------------------------------------------------------------------------- 4-8
PCBs ---------------------------------------------------------------------------------- 4-8
Main Units -----------------------------------------------------------------------4-9
Removing the cutter unit --------------------------------------------------------- 4-9
Periodic Parts Replacement, Consumable Parts, and Cleaning
Parts ---------------------------------------------------------------------------- 4-11
Removing the scratch prevention sheet (front top) ----------------------- 4-11
Removing the scratch prevention sheet (front bottom) ------------------4-12
Removing the scratch prevention sheet (rear bottom) ------------------4-12
Removing the scratch prevention sheet (rear) ----------------------------4-13
Removing the scratch prevention sheet (front bottom) ------------------4-12
Removing the scratch prevention sheet (rear bottom) ------------------4-12
Removing the scratch prevention sheet (rear) ----------------------------4-13
Solenoids ---------------------------------------------------------------------- 4-16
Removing the paddle solenoid (SL102) -------------------------------------4-16
Removing the stopper solenoid (SL101) ------------------------------------4-18
Removing the stopper solenoid (SL101) ------------------------------------4-18
Motors -------------------------------------------------------------------------- 4-20
Removing the registration motor (M102) ------------------------------------4-20
Removing the feed motor (M101) ---------------------------------------------4-21
Removing the press motor (M105) -------------------------------------------4-21
Removing the rear estrangement motor (M104) --------------------------4-22
Removing the front estrangement motor (M103) -------------------------4-22
Removing the feed motor (M101) ---------------------------------------------4-21
Removing the press motor (M105) -------------------------------------------4-21
Removing the rear estrangement motor (M104) --------------------------4-22
Removing the front estrangement motor (M103) -------------------------4-22
Sensors ------------------------------------------------------------------------ 4-24
Removing the waste paper full sensor (light emitting/S011(PCB2)) -4-24
Removing the waste paper full sensor (light receiving/S011(PCB3)) 4-25
Removing the waste paper full sensor (light receiving/S011(PCB3)) 4-25
PCBs --------------------------------------------------------------------------- 4-27
Removing the trimmer controller PCB (PCB1) ----------------------------4-27
Actual wiring chart
5-1
Actual wiring chart ------------------------------------------------------------5-2