Read Sharp MX-M363N / MX-M363U / MX-M503N / MX-M503U (serv.man17) Service Manual online
SERVICE MANUAL
Parts marked with "
" are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
NOTE FOR SERVICING
[1]
[1]
PRODUCT OUTLINE. . . . . . . . . . . . . . . . 1-1
[2]
CONSUMABLE PARTS . . . . . . . . . . . . . . 2-1
[3]
EXTERNAL VIEW AND
INTERNAL STRUCTURE . . . . . . . . . . . . 3-1
INTERNAL STRUCTURE . . . . . . . . . . . . 3-1
[4]
ADJUSTMENTS AND SETTINGS. . . . . . 4-1
[5]
SIMULATION . . . . . . . . . . . . . . . . . . . . . . 5-1
[6]
SELF DIAG AND
TROUBLE CODE. . . . . . . . . . . . . . . . . . . 6-1
TROUBLE CODE. . . . . . . . . . . . . . . . . . . 6-1
[7]
FIRMWARE UPDATE . . . . . . . . . . . . . . . 7-1
[8]
MAINTENANCE. . . . . . . . . . . . . . . . . . . . 8-1
[9]
VARIOUS STORAGE DATA
HANDLING . . . . . . . . . . . . . . . . . . . . . . . 9-1
HANDLING . . . . . . . . . . . . . . . . . . . . . . . 9-1
[10] SERVICE WEB PAGE . . . . . . . . . . . . . . 10-1
[11] SPECIFICATIONS . . . . . . . . . . . . . . . . . 11-1
[12] ELECTRICAL SECTION . . . . . . . . . . . . 12-1
[13] TOOL LIST. . . . . . . . . . . . . . . . . . . . . . . 13-1
[11] SPECIFICATIONS . . . . . . . . . . . . . . . . . 11-1
[12] ELECTRICAL SECTION . . . . . . . . . . . . 12-1
[13] TOOL LIST. . . . . . . . . . . . . . . . . . . . . . . 13-1
●
DETAILS OF EACH SECTION
[A]
EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . A-1
[B]
OPERATION PANEL. . . . . . . . . . . . . . . . B-1
[C]
DSPF/RSPF SECTION . . . . . . . . . . . . . . C-1
[D]
SCANNER SECTION . . . . . . . . . . . . . . . D-1
[E]
PAPER FEED SECTION. . . . . . . . . . . . . E-1
[F]
PAPER TRANSPORT SECTION . . . . . . F-1
[G] LSU SECTION . . . . . . . . . . . . . . . . . . . .G-1
[H]
[H]
PHOTO-CONDUCTOR SECTION . . . . . H-1
[i]
TONER SUPPLY SECTION . . . . . . . . . . .i-1
[J]
DEVELOPING SECTION . . . . . . . . . . . . J-1
[K]
TRANSFER SECTION . . . . . . . . . . . . . . K-1
[L]
FUSING SECTION . . . . . . . . . . . . . . . . . L-1
[M] DUPLEX/PAPER EXIT SECTION . . . . . .M-1
[N]
[N]
DRIVE SECTION . . . . . . . . . . . . . . . . . . N-1
[O] PWB SECTION . . . . . . . . . . . . . . . . . . . . O-1
[P]
[P]
FAN SECTION . . . . . . . . . . . . . . . . . . . . P-1
[Q] SENSOR/SWITCH SECTION . . . . . . . . . Q-1
CODE: 00ZMXM503/S
4E
DIGITAL MULTIFUNCTIONAL SYSTEM
MX-M283 N
MX-M363 N/U
MX-M453 N/U
MX-M503 N/U
MX-M282N/M362N
MX-M452N/M502N
1
MODEL
CONTENTS
: '10/Jun/01
1
CONTENTS
NOTE FOR SERVICING
1. Precautions for servicing . . . . . . . . . . . . . . . . . . . . . . . . . i
2. Warning for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
3. Note for installing site. . . . . . . . . . . . . . . . . . . . . . . . . . . . i
4. Note for handling PWB and electronic parts . . . . . . . . . .ii
5. Note for repairing/replacing the LSU . . . . . . . . . . . . . . . iii
6. Note for handling the drum unit, the transfer unit,
2. Warning for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
3. Note for installing site. . . . . . . . . . . . . . . . . . . . . . . . . . . . i
4. Note for handling PWB and electronic parts . . . . . . . . . .ii
5. Note for repairing/replacing the LSU . . . . . . . . . . . . . . . iii
6. Note for handling the drum unit, the transfer unit,
the developing unit, and the fusing unit . . . . . . . . . . . . . iii
7. Screw tightening torque . . . . . . . . . . . . . . . . . . . . . . . . . iii
[1]
PRODUCT OUTLINE
1. System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. Machine configuration . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
3. Combination of options . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1. System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2. Machine configuration . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
3. Combination of options . . . . . . . . . . . . . . . . . . . . . . . . 1-2
[2]
CONSUMABLE PARTS
1. Supply system table. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2. Maintenance parts list . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
3. Definition the developer/drum life end . . . . . . . . . . . . . 2-3
4. Production number identification . . . . . . . . . . . . . . . . . 2-4
1. Supply system table. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2. Maintenance parts list . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
3. Definition the developer/drum life end . . . . . . . . . . . . . 2-3
4. Production number identification . . . . . . . . . . . . . . . . . 2-4
[3]
EXTERNAL VIEW AND INTERNAL STRUCTURE
1. Identification of each section and functions . . . . . . . . . 3-1
1. Identification of each section and functions . . . . . . . . . 3-1
[4]
ADJUSTMENTS AND SETTINGS
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
2. Adjustment item list . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
3. Details of adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
2. Adjustment item list . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
3. Details of adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
[5]
SIMULATION
1. General (Including basic operations) . . . . . . . . . . . . . . 5-1
2. List of simulation codes . . . . . . . . . . . . . . . . . . . . . . . . 5-3
3. Details of simulation. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
1. General (Including basic operations) . . . . . . . . . . . . . . 5-1
2. List of simulation codes . . . . . . . . . . . . . . . . . . . . . . . . 5-3
3. Details of simulation. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
[6]
SELF DIAG AND TROUBLE CODE
1. Self diag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
2. Trouble code list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
3. Details of trouble code . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
4. Paper JAM code . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
1. Self diag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
2. Trouble code list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
3. Details of trouble code . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
4. Paper JAM code . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
[7]
FIRMWARE UPDATE
1. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
2. Update procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
1. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
2. Update procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
[8]
MAINTENANCE
1. Necessary execution items in maintenance and
1. Necessary execution items in maintenance and
servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
2. Contents of the maintenance codes
(Relationship between various counters values and
display messages) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
display messages) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
3. Maintenance list (parts) and details of works . . . . . . . . 8-4
[9]
VARIOUS STORAGE DATA HANDLING
1. HDD partition and data contents . . . . . . . . . . . . . . . . . 9-1
2. Necessary works when replacing the PWB and
1. HDD partition and data contents . . . . . . . . . . . . . . . . . 9-1
2. Necessary works when replacing the PWB and
the HDD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
3. Counter list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
[10] SERVICE WEB PAGE
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
2. Details and operation procedures . . . . . . . . . . . . . . . 10-1
2. Details and operation procedures . . . . . . . . . . . . . . . 10-1
[11] SPECIFICATIONS
1. Basic specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
[12] ELECTRICAL SECTION
1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
2. Actual wiring chart . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10
3. Signal list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
2. Actual wiring chart . . . . . . . . . . . . . . . . . . . . . . . . . . 12-10
3. Signal list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
[13] TOOL LIST
1. Exclusive-use tools list. . . . . . . . . . . . . . . . . . . . . . . . 13-1
●
DETAILS OF EACH SECTION
[A]
EXTERIOR
1. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . .A-1
1. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . .A-1
[B]
OPERATION PANEL
1. Electrical and mechanical relation diagram . . . . . . . . .B-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . .B-6
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . .B-6
1. Electrical and mechanical relation diagram . . . . . . . . .B-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . .B-6
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . .B-6
[C]
DSPF/RSPF SECTION
1. Electrical and mechanical relation diagram . . . . . . . . C-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . C-5
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . C-10
1. Electrical and mechanical relation diagram . . . . . . . . C-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . C-5
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . C-10
[D]
SCANNER SECTION
1. Electrical and mechanical relation diagram . . . . . . . . D-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . D-3
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . D-4
1. Electrical and mechanical relation diagram . . . . . . . . D-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . D-3
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . D-4
[E]
PAPER FEED SECTION
1. Electrical and mechanical relation diagram . . . . . . . . .E-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . .E-4
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . .E-5
1. Electrical and mechanical relation diagram . . . . . . . . .E-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . .E-4
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . .E-5
[F]
PAPER TRANSPORT SECTION
1. Electrical and mechanical relation diagram . . . . . . . . .F-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . .F-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . .F-2
1. Electrical and mechanical relation diagram . . . . . . . . .F-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . .F-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . .F-2
[G] LSU SECTION
1. Electrical and mechanical relation diagram . . . . . . . . G-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . G-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . G-2
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . G-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . G-2
[H]
PHOTO-CONDUCTOR SECTION
1. Electrical and mechanical relation diagram . . . . . . . . H-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . H-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . H-3
1. Electrical and mechanical relation diagram . . . . . . . . H-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . H-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . H-3
[i]
TONER SUPPLY SECTION
1. Electrical and mechanical relation diagram . . . . . . . . . i-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . . i-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . . i-2
1. Electrical and mechanical relation diagram . . . . . . . . . i-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . . i-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . . i-2
[J]
DEVELOPING SECTION
1. Electrical and mechanical relation diagram . . . . . . . . . J-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . . J-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . . J-2
1. Electrical and mechanical relation diagram . . . . . . . . . J-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . . J-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . . J-2
[K]
TRANSFER SECTION
1. Electrical and mechanical relation diagram . . . . . . . . .K-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . .K-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . .K-2
1. Electrical and mechanical relation diagram . . . . . . . . .K-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . .K-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . .K-2
[L]
FUSING SECTION
1. Electrical and mechanical relation diagram . . . . . . . . . L-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . . L-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . . L-3
1. Electrical and mechanical relation diagram . . . . . . . . . L-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . . L-2
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . . L-3
[M] DUPLEX/PAPER EXIT SECTION
1. Electrical and mechanical relation diagram . . . . . . . . M-1
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . M-3
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . M-3
2. Operational descriptions . . . . . . . . . . . . . . . . . . . . . . M-3
3. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . M-3
[N]
DRIVE SECTION
1. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . N-1
1. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . N-1
[O] PWB SECTION
1. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . O-1
[P]
FAN SECTION
1. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . .P-1
1. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . .P-1
[Q] SENSOR/SWITCH SECTION
1. Disassembly and assembly . . . . . . . . . . . . . . . . . . . . Q-1
No part of this publication may be reproduced,
stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without
prior written permission of the publisher.
stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without
prior written permission of the publisher.
COPYRIGHT
©
XXXX BYSHARP CORPORATION
ALL RIGHTS RESERVED.
The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder.
LEAD-FREE SOLDER
The alphabet following the LF mark shows the kind of lead-free solder.
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD
When repairing a lead-free solder PWB, use lead-free solder thread.
Never use conventional lead solder thread, which may cause a breakdown or an accident.
Since the melting-point of lead-free solder thread is about 40°C higher than that of conventional lead solder thread, the use of the
Never use conventional lead solder thread, which may cause a breakdown or an accident.
Since the melting-point of lead-free solder thread is about 40°C higher than that of conventional lead solder thread, the use of the
exclusive-use soldering iron is recommended.
(2) NOTE FOR SOLDERING WORK
Since the melting-point of lead-free solder is about 220°C, which is about 40°C higher than that of conventional lead solder, and its soldering
capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land
separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when
completion of soldering is confirmed.
Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.
If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron
Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently.
If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron
tip after completion of soldering work.
If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.
If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.
Example:
5mm
Lead-Free
Solder composition
code (Refer to the
table at the right.)
<Solder composition code of lead-free solder>
Solder composition
Sn-Ag-Cu
Sn-Ag-Bi
Sn-Ag-Bi-Cu
Sn-Zn-Bi
Sn-In-Ag-Bi
Sn-Cu-Ni
Sn-Ag-Sb
Bi-Sn-Ag-P
Bi-Sn-Ag
Sn-Ag-Bi
Sn-Ag-Bi-Cu
Sn-Zn-Bi
Sn-In-Ag-Bi
Sn-Cu-Ni
Sn-Ag-Sb
Bi-Sn-Ag-P
Bi-Sn-Ag
a
b
z
i
n
s
s
p
Solder composition code
a
(Danish)
ADVARSEL !
Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering.
Udskiftning må kun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandoren.
(English)
Caution !
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to manufacturer’s instructions.
(Finnish)
VAROITUS
Paristo voi räjähtää, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan
tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden
mukaisesti.
(French)
ATTENTION
Il y a danger d’explosion s’ il y a remplacement incorrect
de la batterie. Remplacer uniquement avec une batterie du
même type ou d’un type équivalent recommandé par
le constructeur.
Mettre au rebut les batteries usagées conformément aux
instructions du fabricant.
(Swedish)
VARNING
Explosionsfara vid felaktigt batteribyte.
Använd samma batterityp eller en ekvivalent
typ som rekommenderas av apparattillverkaren.
Kassera använt batteri enligt fabrikantens
instruktion.
(German)
Achtung
Explosionsgefahr bei Verwendung inkorrekter Batterien.
Als Ersatzbatterien dürfen nur Batterien vom gleichen Typ oder
vom Hersteller empfohlene Batterien verwendet werden.
Entsorgung der gebrauchten Batterien nur nach den vom
Hersteller angegebenen Anweisungen.
(For USA, CANADA)
“BATTERY DISPOSAL”
THIS PRODUCT CONTAINS A LITHIUM PRIMARY
(MANGANESS DIOXIDE) MEMORY BACK-UP BATTERY
THAT MUST BE DISPOSED OF PROPERLY. REMOVE THE
BATTERY FROM THE PRODUCT AND CONTACT YOUR
LOCAL ENVIRONMENTAL AGENCIES FOR INFORMATION
ON RECYCLING AND DISPOSAL OPTIONS.
“TRAITEMENT DES PILES USAGÉES”
CE PRODUIT CONTIENT UNE PILE DE SAUVEGARDE DE
MÉMOIRE LITHIUM PRIMAIRE (DIOXYDE DE MANGANÈSE)
QUI DOIT ÊTRE TRAITÉE CORRECTEMENT. ENLEVEZ LA
PILE DU PRODUIT ET PRENEZ CONTACT AVEC VOTRE
AGENCE ENVIRONNEMENTALE LOCALE POUR DES
INFORMATIONS SUR LES MÉTHODES DE RECYCLAGE ET
DE TRAITEMENT.
CAUTION FOR BATTERY REPLACEMENT
CAUTION FOR BATTERY DISPOSAL
