MX-GBX1. Service Manual - Sharp Copying Equipment Service Manual (repair manual). Page 38

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38 
 
For the SmartPunch to operate, all optical sensors must be clear.  Any blocked sensor or open door will 
prevent operation.  The machine may operate in bypass mode with or without a chip tray or die set.  Both 
of these must be present to punch. 
 
Stepper #1 Control: 
If punch is not enabled, the SmartPunch will run in bypass mode (no punching).  Either the multi-function 
printer or the first sheet entering the machine will turn on both stepper motors. The time is measured for 
the leading edge of the first sheet to pass sensor 8. Knowing the distance between sensors and the time 
it takes for the sheet to pass both sensors, we can determine the speed of the paper. The time is 
compared to a list and Stepper 1 and stepper 2 are adjusted to closely match the incoming speed. 
If the punch is enabled, the backstop is raised, the brake is engaged, and both the transport and punch 
motors are started.  Also, the divert solenoid is activated to direct the sheets into the punch path.  As 
above, the input speed is measured, this time using Sensor 1 and 2.  Stepper 1 is adjusted to meet the 
measured input speed; Stepper 2 is accelerated to the speed of the transport motor.  Sensor 2 now 
delays for a time period based on the input speed to ensure that the sheet has cleared the multi-function 
printer exit roller. After this delay, stepper 1 accelerates the sheet to match the transport speed. 19 msec 
after the sheet’s trailing edge passes sensor 2, Stepper 1 is decelerated to match the previously 
measured input speed.   
 
Punch Control: 
The punch cycle begins 40 msec after the leading edge of the sheet reaches Sensor 3. The brake is 
released, and the clutch is engaged. Sensor 9 now looks for the leading edge of its flag, and when seen, 
the clutch is disengaged, and the backstop is lowered.  When the trailing edge of the flag is seen, the 
brake is engaged.  When Sensor 3 sees the trailing edge of the sheet, the backstop is raised. 
 
Stepper #2 Control: 
72 msec after the leading edge of the sheet passes Sensor 6, Stepper 2 is decelerated to match the 
measured input speed from the multi-function printer. This delay ensures that the sheet exits from the 
transport rollers.  When the trailing edge of the sheet passes Sensor 6, Stepper 2 is accelerated to match 
the speed of the transport motor.         
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