R-765M (serv.man9). Component replacement and adjustment procedure - Sharp Home Appliance Service Manual (repair manual). Page 2

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R-765M - 21
HIGH VOLTAGE TRANSFORMER REMOVAL
1. CARRY OUT 3D CHECKS.
2. Disconnect the filament leads and high voltage wire of
high voltage transformer from high voltage capacitor
and the magnetron.
3. Disconnect the main wire harness from the high volt-
age transformer.
4. Remove the two (2) screws and one (1) washer holding
the transformer to the base plate.
5. Remove the transformer.
6. Now the high voltage transformer is free.
1. CARRY OUT 3D CHECKS.
2. Disconnect the H.V. wire B and filament lead of the
transformer from the magnetron.
3. Remove the one (1) screw holding the chassis support
to the magnetron.
4. Move the air intake duct to left.
5. Carefully remove the screws holding the magnetron to
the waveguide, when removing the screws hold the
magnetron to prevent it from falling.
6. Remove the magnetron from the waveguide with care
so the magnetron antenna is not hit by any metal object
around the antenna.
CAUTION: WHEN REPLACING THE MAGNETRON,
BE SURE THE R.F. GASKET IS IN PLACE
AND THE MAGNETRON MOUNTING
SCREWS ARE TIGHTENED SECURELY.
             MAGNETRON REMOVAL
key fixing frame, adjust the lower edge and right edge
of the key unit (FPC membrane) to the correct position
of key fixing frame.
3. Stick the key unit (FPC membrane) firmly to the key
fixing frame by rubbing with soft cloth not to scratch.
4. After attaching the FPC membrane, attach the graphic
sheet to the FPC membrane. And adjust the lower
edge and rifgt edge of the graphic sheet to the correct
position of the key fixing frame.
2. Disconnect the wire leads and the connectors from the
control unit.
3. Lift up the control panel assembly and pull it forward.
Now the control panel assembly is free.
NOTE:
1. Before attaching a new key unit (FPC membrane),
wipe off  remaining adhesive on the key fixing frame
surfaces completely with a soft cloth soaked in alcohol.
2. When attaching the key unit (FPC membrane) to the
CONTROL PANEL ASSEMBLY REMOVAL
1. CARRY OUT 3D CHECKS.
POSITIVE LOCK
®
  CONNECTOR REMOVAL
1. CARRY OUT 3D CHECKS.
FAN MOTOR REPLACEMENT
REMOVAL
2. Push the lever of positive lock
®
 connector.
3. Pull down on the positive lock
®
 connector.
CAUTION: WHEN YOU (SERVICE ENGINEER) CON-
NECT THE POSITIVE LOCK
®
  CONNEC-
TORS TO THE TERMINALS, CONNECT
THE POSITIVE LOCK
®
  SO THAT THE LE-
VER FACES YOU.
Figure C-1.  Positive lock
®
connector
holder.
8. Disconnect the high voltage rectifier assembly from
the high voltage capacitor.
9. Now, the high voltage rectifier assembly and the high
voltage capacitor should be free.
CAUTION: WHEN REPLACING HIGH VOLTAGE
RECTIFIER ASSEMBLY, ENSURE THAT
THE CATHODE (EARTH) CONNECTION
IS SECURELY FIXED TO THE CAPACI-
TOR HOLDER WITH AN EARTHING
SCREW.
2. Remove the one (1) screw holding the noise filter to the
chassis support.
3. Release the noise filter from the tabs of the fan duct.
4. Remove the two (2) screws holding the chassis sup-
port to the oven cavity front flange and the magnetron.
5. Remove the chassis support from the oven cavity.
6. Disconnect the wire leads from the fan motor.
7. Remove the one (1) screw holding the capacitor holder
to the oven cavity back plate.
8. Remove the one (1) screw holding the fan duct to the
oven cavity back plate.
1. CARRY OUT 3D CHECKS.
9. Release the tabs of the capacitor holder from the fan
duct.
10.Remove the fan duct from the oven.
11.Remove the fan blade from the fan motor shaft accord-
ing to the following procedure.
1) Hold the edge of the rotor of the fan motor by using
a pair of groove joint pliers.
CAUTION:
• Make sure that no swarf from the rotor enters
the gap between the rotor & stator of the fan
motor.
Terminal
Push
Pull down
1
2
Lever
Positive lock®
connector
COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
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