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R65
8WM
11 – 1
R657(W)
Service Manual
CHAPTER 11.
COMPONENT REPLACEMENT AND ADJUSTMENT PROCE-
DURE
[1] BEFORE OPERATING
Microwave ovens contain circuitry capable of producing very high voltage and current, contact with following parts may result in severe, possibly fatal,
electric shock.
electric shock.
(Example)
High Voltage Capacitor, High Voltage Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage fuse, High Voltage Harness etc..
WARNING:
Avoid possible exposure to microwave energy. Please follow the instructions below before operating
the oven.
the oven.
1) Disconnect the power supply cord.
2) Visually check the door and cavity face plate for damage (dents,
cracks, signs of arcing etc.).
Carry out any remedial work that is necessary before operating the
oven.
oven.
Do not operate the oven if any of the following conditions exist;
1) Door does not close firmly.
2) Door hinge, support or latch hook is damaged.
3) The door gasket or seal is damaged.
4) The door is bent or warped.
5) There are defective parts in the door interlock system.
6) There are defective parts in the microwave generating and trans-
mission assembly.
7) There is visible damage to the oven.
Do not operate the oven:
1) Without the RF gasket (Magnetron).
2) If the wave guide or oven cavity are not intact.
3) If the door is not closed.
4) If the outer case cabinet is not fitted.
To prevent an electric shock, take the following manners.
1. Before wiring,
1) Disconnect the power supply cord.
2) Open the door and block it open.
3) Discharge the high voltage capacitor and wait for 60 seconds.
2. Don't let the wire leads touch to the following parts;
1) High voltage parts:
Magnetron, High voltage transformer, High voltage capacitor
and High voltage rectifier assembly.
and High voltage rectifier assembly.
2) Hot parts:
Grill heating element, Oven lamp, Magnetron, High voltage
transformer and Oven cavity.
transformer and Oven cavity.
3) Sharp edge:
Bottom plate, Oven cavity, Waveguide flange, Chassis support
and other metallic plate.
and other metallic plate.
4) Movable parts (to prevent a fault)
Fan blade, Fan motor, Switch, Turntable motor and cooling fan.
3. Do not catch the wire leads in the outer case cabinet.
4. Insert the positive lock connector certainly until its pin is locked.
And make sure that the wire leads should not come off even if the
wire leads is pulled.
wire leads is pulled.
5. To prevent an error function, connect the wire leads correctly, refer-
ring to the Pictorial Diagram.
Please refer to ‘OVEN PARTS, CABINET PARTS, CONTROL PANEL PARTS, DOOR PARTS’, when carrying out any of the following removal proce-
dures:
dures:
[2] OUTER CASE CABINET REMOVAL
To remove the outer case cabinet, procedure as follows.
1. Disconnect the oven from power supply.
2. Open the oven door and wedge it open.
3. Remove the two screws from the exhaust duct (rear).
4. Slide the exhaust duct (rear) up and pull it away from the oven cav-
ity.
5. Remove the screws from the rear(4).
6. Slide the entire case back about 3 cm to free it from retaining clips
on the cavity face plate.
7. Lift the entire case from the oven.
8. Discharge the H.V. capacitor before carrying out any further work.
9. Do not operate the oven with the outer case cabinet removed.
CAUTION: DISCHARGE HIGH VOLTAGE CAPACITOR BEFORE
TOUCHING ANY OVEN COMPONENT OR WIRING.
[3] HIGH VOLTAGE COMPONENTS REMOVAL
(HIGH VOLTAGE CAPACITOR AND HIGH VOLTAGE RECTIFIER ASSEMBLY)
To remove the components, proceed as follows.
1. CARRY OUT 3D CHECKS.
2. Disconnect all the leads and terminals of high voltage rectifier from
high voltage capacitor.
3. Remove one (1) screw holding capacitor holder from the base
plate.
4. Remove one (1) screw holding earth side terminal of the high volt-
age rectifier assembly
WARNING AGAINST HIGH VOLTAGE:
WARNING FOR WIRING
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