R-252M (serv.man2) - Sharp Home Appliance Service Manual (repair manual). Page 22

Read Sharp R-252M (serv.man2) Service Manual online

R-252M   22
 DOOR REPLACEMENT
10
5
4
12
8
7
9
11
3
2
1
Choke Cover
Door Frame
Putty Knife
6
REMOVAL
1. Disconnect the power supply cord.
2. Open the door slightly.
3. Remove the choke cover taking care not to break
clips by inserting an  iron plate (thickness of about
0.5mm) or flat type screw driver to the gap between
the choke cover and door panel as shown Figure C-
4 to free the engaged parts.
4. Release choke cover  from door panel.
5. Now choke cover is free.
Figure C-4. Door Disassembly
6. Release two (2) pins of door panel from two (2) holes
of upper and lower oven hinges by lifting up.
7. 1. Remove door assy by removing screws (4).
8. Release door panel from tabs of door frame and
remove door frame by sliding the door panel down-
ward.
9. Now, door panel with inner sealer film is free.
10.Tear inner sealer film from door panel.
11.Now, door panel is free.
12.Slide latch head upward and remove it from door
frame with releasing latch spring from door frame and
latch head.
13.Now, latch head and latch spring are free.
14.Remove Glass Stopper Screw (noting position of
stopper) and slide stopper down while lifting up.
15.Slide glass towards Glass Stopper position and
then down towards the lower edge of the door
frame.
16. Lift upper edge of glass, which will now be free
from upper clips and remove from lower clips.
17.Refitting is a reversal of the above when refitting,
ensure the glass and the glass stopper is in the
original position.
RE-INSTALL
1. Re-install the outer door glass to the door frame with
the glass stopper.
2. Hold the glass stopper with the one (1) screw.
3. Re-install latch spring to the head. Re-install latch
spring to the door frame. Re-install latch head to the
door frame.
4. Re-install door panel to door frame by fitting tabs of
door frame to holes of door panel.
5. Put sealer film on door panel. Refer to “Inner Sealer
Film” and figure C-6, on how to handle the new film.
6. Catch two (2) pins of door panel on two (2) hole of
upper and lower oven hinges.
7. Re-install choke cover  to door panel by pushing.
Note: After any service to the door;
(A) Make sure that monitored latch switch, stop
switch and monitor switch are operating prop-
erly. (Refer to chapter “Test Procedures”.).
(B) An approved microwave survey meter should
be used to assure compliance with proper mi-
crowave radiation emission limitation stand-
ards.
After any service, make sure of the following :
1. Door latch heads smoothly catch latch hook through
latch holes and that latch head goes through center of
latch hole.
2. Deviation of door alignment from horizontal line of
cavity face plate is to be less than 1.0mm.
3. Door is positioned with its face pressed toward cavity
face plate.
4. Check for microwave leakage around door with an
approved microwave survey meter.  (Refer to Micro-
wave Measurement Procedure.)
Note:
The door on a microwave oven is designed to act
as an electronic seal preventing the leakage of
microwave energy from oven cavity during cook
cycle. This function does not require that door be
air-tight, moisture (condensation)-tight or light-
tight. Therefore, occasional appearance of mois-
ture, light or sensing of gentle warm air move-
ment around oven door is not abnormal and do
not of themselves, indicate a leakage of micro-
wave energy from oven cavity.
  Figure C-5. Door Replacement
INNER SEALER FILM
Installation
1. Tear away the backing film.
3. Put the pasted side of the inner sealer film on the door
panel.
Pin
Pin
Lower
Oven
Hinge
Lower Oven
Hinge
Upper
Oven
Hinge
Upper Oven
Hinge
Door Panel
Choke Cover
Door film
Finger tab
Backing film
    Figure C-6. Inner Sealer Film
Page of 35
Display

Click on the first or last page to see other R-252M (serv.man2) service manuals if exist.