R-1900M. Complete - Sharp Home Appliance Service Manual (repair manual). Page 6

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R1900M
4 – 2
[2] DESCRIPTION AND FUNCTION OF COMPONENTS
1. DOOR OPEN MECHANISM
1. The handle lever is pulled.
2. The upper and lower latch heads are lifted up by the linked latch
lever.
3. The latch lever is lifted up by the handle lever.
4. Now both latch heads are lifted up, so they can be released from
the latch hook.
5. Now the door can be opened.
Figure D-1. Door Open Mechanism
2. DOOR SENSING SWITCH
The door sensing switch is activated by the latch head of the door and
switch lever C. When the door is opened, the contacts of the switch
open and interrupt the circuit to the coils of the primary interlock relay.
The contacts of the primary relay then open and interrupt the circuit to
the primary winding of the power transformers.
3. SECONDARY INTERLOCK SWITCHES (1), (2)
The secondary interlock switches (1), (2) are activated by the upper
latch head of the door and switch lever B. When the door is opened,
the contacts of the switch open and interrupt the circuit to the primary
winding of the power transformers (1), (2).
4. MONITOR SWITCHES (1), (2)
The monitor switches (1), (2) are mounted in the upper position of the
latch hook. The monitor switches are activated by the upper latch head
of the door and switch lever A. When the door is opened, the contacts
of the monitor switches close. Monitor switch (1) is intended to render
the oven inoperative by means of blowing the fuse F10, when the con-
tacts of the primary interlock relay and secondary interlock switch (1)
fail to open when the door is opened. Monitor switch (2) is intended to
render the oven inoperative by means of blowing the fuse F10, when
the contacts of the primary interlock relay and secondary interlock
switch (2) fail to open when the door is opened.
Functions:
With the door shut, the contacts of the door sensing switch and the
secondary interlock switches (1), (2) are closed and the contacts of the
monitor switches (1), (2) are open.
1. When the door is opened, the contact of the door sensing switch
and secondary interlock switches (1), (2) are opened first, then the
contact of the monitor switches (1), (2) are closed.
2. As the door goes to a closed position, the contacts of the monitor
switches (1), (2) are opened first, then the contacts of the door
sensing switch and the secondary interlock switches (1), (2) close.
3. If the door is opened, and the contacts of the primary interlock relay
and secondary interlock switch of the same circuit fail to open, the
fuse F10 blows simultaneously with closing of the monitor switch
contacts of that circuit (1 or 2).
CAUTION: BEFORE REPLACING A BLOWN FUSE F10 TEST THE
DOOR SENSING SWITCH, PRIMARY INTERLOCK
RELAY, SECONDARY INTERLOCK SWITCHES (1), (2),
DOOR SENSING SWITCH AND MONITOR SWITCHES
(1), (2) FOR PROPER OPERATION. (REFER TO CHAP-
TER “TEST PROCEDURE”).
5. FUSE F10
1. The fuse F10 blows when the contacts (COM-NO) of the primary
interlock relay (RY1) and secondary interlock switch remain closed
with the oven door open and when the monitor switch closes.
2. If the wire harness or electrical components are short-circuited, this
fuse F10 blows to prevent an electric shock or fire hazard.
3. The fuse also blows when the asymmetric rectifier, H.V. rectifier,
H.V. wire harness, H.V. capacitor, magnetron or secondary winding
of power transformer is shorted.
6. MAGNETRON TEMPERATURE FUSES (1), (2)
The temperature fuses (1), (2) located on the top of the upper and
lower waveguide, are designed to prevent damage to the magnetrons
(1), (2). If an over heated condition develops in the tube due to blower
motor failure, obstructed air ducts, dirty or blocked air intake, etc., the
circuit to the magnetrons are interrupted. Under normal operation, the
temperature fuses remains closed. However, when abnormally high
temperatures are generated within the magnetron, the temperature
fuse will open at 302
°F (150°C) causing the microwave energy to stop.
The defective temperature fuse must be replaced with new rated one.
7. OVEN TEMPERATURE FUSE
The temperature fuse, located on the side of the exhaust duct assem-
bly, is designed to prevent damage to the oven by fire. If the food load
is overcooked, by either error in cook time or defect in the control unit,
the temperature fuse will open. Under normal operation, the oven tem-
perature fuse remains closed. However, when abnormally high tem-
peratures are generated within the oven cavity, the oven temperature
fuse will open at 248
°F (120°C), causing the oven to shut down. The
defective temperature fuse must be replaced with new rated one.
8. EXHAUST THERMISTOR
The exhaust thermistor is located on the side of the exhaust duct
assembly. The temperature in the exhaust duct is detected through the
resistance of the thermistor. If the temperature is high, the control
panel will display”EE7” and the oven will stop to avoid overheating and
catching fire. If the thermistor is open, the control panel will display
“EE8” and the oven will stop.
9. MAGNETRON THERMISTOR
The thermistor is a negative temperature coefficient type. The air tem-
perature around the upper and lower magnetrons is detected through
the resistance of the thermistor. If the temperature is high, the control
panel will display “EE7” and the oven will stop to protect the magne-
trons against overheat. If the magnetron thermistor is open, the control
panel will display “EE8” and the oven will stop.
10. FAN MOTORS
The fan motors drive blades which draw external cool air into the oven.
This cool air is directed through the air vanes surrounding the magne-
trons and cools the magnetrons. This air is channelled through the
oven cavity to remove steam and vapours given off from the heating
foods. It is then exhausted through the exhausting air vents at the
oven cavity. 
Latch hook
Latch
lever
Monitor switch (2)
Secondary
interlock switch (2)
Secondary
interlock switch (1)
Door sensing switch
Monitor switch (1)
Switch lever A
Switch lever B
Switch lever C
Latch
head
Latch
head
Handle
lever
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