XL-HP404 (serv.man13) - Sharp Audio Service Manual (repair manual). Page 13

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XL-HP404E/HP404H
3 – 3
[2] DISASSEMBLY
Note 1: 
After removing the connector for the optical pickup from the connector,
wrap the conductive aluminium foil around the front end of the connec-
tor so as to protect the optical pickup from electrostatic damage.
Caution on Disassembly
Follow the below-mentioned notes when disassembling the unit and 
reassembling it, to keep it safe and ensure excellent performance:
1) Take cassette tape and compact disc out of the unit.
2) Be sure to remove the power supply plug from the wall outlet 
before starting to disassemble the unit.
3) Take off nylon bands or wire holders where they need to be 
removed when disassembling the unit. After servicing the unit, 
be sure to rearrange the leads where they were before disas-
sembling.
4) Take sufficient care on static electricity of integrated circuits and 
other circuits when servicing.
STEP
REMOVAL
PROCEDURE
FIGURE
1
Cabinet
1. Screw..........................(A1) x11
1
2
Rear Panel Top 
1. Screw............................(B1) x2
1
3
CD Changer unit
1. Hook.............................(C1) x2
2. Socket..........................(C2) x1
3. Flat Cable.....................(C3) x1
2
4
Rear Panel Bot-
tom
1. Screw...........................(D1) x8
2
5
Front Panel
1. Screw...........................(E1) x3
2. Flat Cable....................(E2) x2
3. Socket..........................(E3) x1
4. Hook............................(E4) x2
2,3
3
6
Turner PWB
1. Screw............................(F1) x1
2. Socket..........................(F2) x1
2
3
7
Main PWB
1. Screw...........................(G1) x2
2. Socket.........................(G2) x4
2,4
4
8
Power PWB
1. Screw...........................(H1) x4
4
9
Terminal PWB
1. Screw............................(J1) x1
4
10
Display PWB
1. Knob.............................(K1) x1
2. Screw...........................(K2) x 8
3. Flat Cable....................(K3) x 1
5
11
Tape Mechanism
1. Screw...........................(L1) x 4
5
12
Headphones 
PWB
1. Screw..........................(M1) x 1
5
11
CD Servo PWB
(Note 1)
1. Screw...........................(N1) x2
2. Flat Cable...................(N2) x 2
3. Socket..........................(N3) x1
6
12
CD Mechanism
1. Screw...........................(P1) x4
2. Screw...........................(P2) x4
6
7
Figure 1
Figure 2
Figure 3
(A1) x3
ø3x8mm
(A1) x1
ø3x8mm
(A1) x1
ø3x8mm
(A1) x2
ø3x8mm
(B1) x2
ø3x10mm
(A1) x2
ø3x8mm
(A1) x2
ø3x8mm
Front Panel
Cabinet
Rear
Panel Bottom
Rear
Panel Top
(D1) x8
ø3x8mm
(F1) x1
ø3x8mm
(G1) x1
ø3x10mm
(E1) x1
ø3x10mm
(E2) x1
(C2) x1
(C3) x1
Front Panel
Rear
Panel Bottom
Hook
(C1)x1
Hook
(C1)x1
Pull
Pull
CD Changer
Unit
Main PWB
Headphones
PWB
CD Servo PWB
(F2) x1
(E1) x2
ø3x10mm
Front Panel
Turner PWB
Main PWB
(E2) x1
Pull
(E3) x1
Tape
Mechanism
Pull
Hook
(E4)x1
Hook
(E4)x1
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