CD-MD3000 (serv.man5). Revised CD Mechanism - Sharp Audio Service Manual (repair manual)

cd-md3000 (serv.man5) service manual
Model
CD-MD3000 (serv.man5)
Pages
12
Size
1.91 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio / System / Revised CD Mechanism
File
cd-md3000-sm5.pdf
Date

Read Sharp CD-MD3000 (serv.man5) Service Manual online

CD-CH1000/CD-CH1000H/CD-CH1000W/CD-RW5000H/CD-RW5000W/CD-MD3000H/
CD-MD3000W/CD-CH1500/CD-CH1500H/CD-CH1500W/CD-BA3100
– 1 –
No. S4128CDCH100R
• In the interests of user-safety the set should be restored to its
original condition and only parts identical to those specified be
used.
SERVICE MANUAL
REVISED
CD-CH1000
MODEL
AUDIO TOWER SYSTEM
CD-CH1000 Audio Tower System consisting of CD-CH1000
(main unit) and CP-RW5000 (speaker system).
• Note for users in U.K.
Recording and playback of any material may require consent
which SHARP is unable to give. Please refer particularly to the
provisions of Copyright Act 1956, the Dramatic and Musical
Performers Protection Act 1956, the Performers Protection Acts
1963 and 1972 and to any subsequent statutory enactments and
orders.
CD-CH1500W
MODEL
AUDIO TOWER SYSTEM
CD-CH1500W Audio Tower System consisting of CD-CH1500W
(main unit) and CP-RW5500W (speaker system).
This manual describes the details of "CD Changer Mechanism Main Base Parts Assembling/Adjusting Procedure" for CD-CH1000,
CD-CH1000H, CD-CH1000W, CD-RW5000H, CD-RW5000W, CD-MD3000H, CD-MD3000W, CD-BA3100, CD-CH1500,
CD-CH1500H, CD-CH1500W. For other descriptions, please refer to the issued service manual CD-CH1000 (S8070CDCH1000),
CD-CH1000H/CD-CH1000W(S9072CDCH100H), CD-RW5000H/CD-RW5000W(S9073CDRW500H), CD-MD3000H/
CD-MD3000W (S0080CDMD300H), CD-BA3100 (S2111CDBA3100), CD-CH1500 (S1107CDCH1500), CD-CH1500H/CD-CH1500W
(S3116CDCH150H).
AUDIO TOWER SYSTEM
CD-RW5000H
MODEL
CD-RW5000H Audio Tower System consisting of CD-RW5000H
(main unit) and CP-RW5000H (speaker system).
CD-RW5000W
MODEL
AUDIO TOWER SYSTEM
CD-RW5000W Audio Tower System consisting of CD-RW5000W
(main unit) and CP-RW5000W (speaker system).
AUDIO TOWER SYSTEM
MODEL
CD-CH1000H Audio Tower System consisting of CD-CH1000H
(main unit) and CP-RW5000H (speaker system).
CD-CH1000H
CD-CH1000W
MODEL
AUDIO TOWER SYSTEM
CD-CH1000W Audio Tower System consisting of CD-CH1000W
(main unit) and CP-RW5000W (speaker system).
CD-CH1500
MODEL
AUDIO TOWER SYSTEM
CD-CH1500 Audio Tower System consisting of CD-CH1500
(main unit) and CP-RW5500 (speaker system).
CD-CH1500H
MODEL
AUDIO TOWER SYSTEM
CD-CH1500H Audio Tower System consisting of CD-CH1500H
(main unit) and CP-RW5500H (speaker system).
CD-BA3100
MODEL
MINI COMPONENT SYSTEM
CD-BA3100 Mini Component System consisting of CD-BA3100
(main unit) and CP-BA3100 (speaker system).
CD-MD3000W
MODEL
AUDIO TOWER SYSTEM
CD-MD3000W Audio Tower System consisting of CD-MD3000W
(main unit) and CP-RW5000W (speaker system).
CD-MD3000H
MODEL
AUDIO TOWER SYSTEM
CD-MD3000H Audio Tower System consisting of CD-MD3000H
(main unit) and CP-RW5000H (speaker system).
SHARP  CORPORATION
CD-CH1000/CD-CH1000H/CD-CH1000W/CD-RW5000H/CD-RW5000W/CD-MD3000H/
CD-MD3000W/CD-CH1500/CD-CH1500H/CD-CH1500W/CD-BA3100
– 2 –
CD CHANGER MECHANISM MAIN BASE PARTS 
ASSEMBLING ADJUSTING PROCEDURE
PART NO
PART NAME
MOTOR ASS'Y
01(101) 
MAIN BASE
MOUNTING
29(MOB1,2) 
MOTOR ASSY x 2
MOTOR
(801) 
SCREW x 4
MOTOR GEAR
MT IDLER GEAR
25(137) 
MT IDLER GEAR C
MOUNTING
(807) 
SCREW x 1
MT SYSTEM GEAR
24(138) 
MT IDLER GEAR B
MOUNTING
27(139) 
MT IDLER GEAR E
26(140) 
MT IDLER GEAR D
23(141) 
MT IDLER GEAR A x 2
37(142) 
TRAY GEAR C
38(130) 
TRAY IDLER GEAR
STB GEAR SHAFT
45(132) 
STB GEAR A
47(133-1) 
STB GEAR C
(133) 
STB GEAR ASSY
48(133-2) 
STB GEAR D
(807) 
SCREW x 1
46(104) 
STB GEAR B
53(105) 
STB GEAR ANG
(803) 
SCREW x 2
TRAY BIG GEAR 
31(134) 
TRAY BIG GEAR
GEAR POSITIONING
MOUNTING
T.M SW PWB
MODE SW x 5
TRAY SW x 2
T.M SW PWB ASSY
(PWB-F) 
T.M SW PWB ASSY
CABLE HOLDER (8P)
MOUNTING
(802) 
SCREW x 2
CAM SW WIRE 8P
(806) 
SCREW x 1
STB HOLDER
STB HOLDER ASSEMBLY
MOUNTING
03(147) 
STB HOLDER
STBILIZER ASSY
STB DRIVE GEAR
STB DRIVE GEAR L ASSY
STB HOLDER Carefully install them horizontally.
MOUNTING
STB DRIVE GEAR R ASSY
(805) 
SCREW x 2
(149) 
STABILIZER
(148) 
MAGNET
36(125) 
TRAY JOINT GEAR R
GEAR POSITIONING
34(124) 
TRAY DRIVE GEAR R
TRAY GEAR A/B
32(135) 
TRAY GEAR A
GEAR POSITIONING
10(119) 
STB DRIVE GEAR A
MOUNTING
33(136) 
TRAY GEAR B
11(120) 
STB DRIVE GEAR L
(121) 
OS LEVER
(123) 
OS SPRING
LIFT GEAR B/C
43(128) 
LIFT GEAR B
GEAR POSITIONING
(804) 
SCREW x 1
ASSEMBLING
44(129) 
LIFT GEAR C
41(126) 
MODE BIG GEAR
28(131) 
MT IDLER GEAR F
(806) 
SCREW x 1
10(119) 
STB DRIVE GEAR A
12(122) 
STB DRIVE GEAR R
(121) 
OS LEVER
CHANGE BOX R
04(103) 
CHANGE BOX R
(123) 
OS SPRING
MOUNTING
(803) 
SCREW x 4
(804) 
SCREW x 1
LIFT GEAR A
42(127) 
LIFT GEAR A
GEAR POSITIONING
Check the gap between the STB DRIVE GEAR L/R and OS LEVER
ASSEMBLING
CHANGE BOX L ASSY
CHANGE BOX L ASSY
GEAR POSITIONING
MOUNTING
(803) 
SCREW x 4
02(102) 
CHANGE BOX L
30(143) 
TRAY DRIVE GEAR F
35(144) 
TRAY JOINT GEAR F
LIFT CAM
40(115) 
LIFT CAM
GEAR POSITIONING
(145) 
LIFT LEVER
ASSEMBLING
(116) 
LIFT CAM SHAFT
(146) 
LIFT LEV SHAFT
(106) 
TRAY LOCK LEVER x 6
(107) 
TRAY LOCK SPRING
STB HOLDER HIGHT
CHECK/ADJUSTMENT
(802) 
SCREW x 3
ADJUSTING
TOP PLATE F
(118) 
DISK OB LEV x 2
MOUNTING
80(117) 
TOP PLATE F
(803) 
SCREW x 6
TRAYS 1-6
91(108) 
TRAY 1
ASSEMBLING
92(109) 
TRAY 2
93(110) 
TRAY 3
94(111) 
TRAY 4
15(112) 
TRAY 5
96(113) 
TRAY 6
TOP PLATE R
(114) 
TOP PLATE R
MOUNTING
(803) 
SCREW x 6
DISK DETECT SW PWB
DISK DETECT SW x 3
CABLE HOLDER (4P)
DISK DETECT SW 
DISK DETECT SW PWB ASSY
TRAY SW WIRE 4P
PWB FIXING
(802) 
SCREW x 2
CD MECHA 
CD MECHA ASSY
FIXING
CD MECHA WIRE
SCREW x 4
CD PWB
CD PWB ASSY
FIXING
SCREW x 4
WIRE DRESS 
N-BAND x 2
REMARKS
STB/TRAY DRIVE
SYSTEM GEAR AND
OTHERS ASSY
MOUNTING
MT IDLER GEAR F
ASSEMBLING MODE BIG
GEAR MOUNTING
TRAY JOINT GEAR R
/TRAY DRIVE GEAR R
MOUNTING
11
12
13
14
15
16
17
18
19
20
21
22
23
24
MOTOR GEAR
ASS'Y
STB GEAR 
T.M SW PWB 
STB HOLDER
ASSEMBLY
STABILIZER 
ASSEMBLY
STB DRIVE GEAR 
L ASS'Y
STB DRIVE GEAR 
R ASS'Y
CHANGE BOX L
ASS'Y
PWB ASS'Y
CD MECHA 
CD PWB 
MAIN ASS'Y
ASS'Y
ASS'Y
ASS'Y
ASS'Y
CD-CH1000/CD-CH1000H/CD-CH1000W/CD-RW5000H/CD-RW5000W/CD-MD3000H/
CD-MD3000W/CD-CH1500/CD-CH1500H/CD-CH1500W/CD-BA3100
– 3 –
1. Motor assembly (x 2) mounting (screw x 4).
01/29
Fig. 5
2. MT idle gear mounting (screw x 1).
25
Fig. 5
3. MT system gear assembly.
23/24/26/27
Fig. 5
4. STB/tray drive system gear and others assembling/
37/38/45/46 (53)/47/48
Fig. 5
    mounting (screw x 3).
5. Tray big gear assembly.
31
Fig. 5
Gear positioning
6. T.M SW PWB mounting (screw x 3).
Fig. 6
7. STB holder assembling.
03
Fig. 5
8. STB drive gear L/R assembly mounting (screw x 2).
11 (10)/12 (10)
Fig. 5
9. Tray joint gear R/tray drive gear R assembling.
34/36
Fig. 6
Gear positioning
10. Tray gear A/B assembling.
32/33
Fig. 6
Gear positioning
11. Lift gear B/C assembling.
43/44
Fig. 7
Gear positioning
12. MT idler gear F assembling, mode big gear
28/42
Fig. 7
      mounting (screw x 1).
13. Change box R mounting (screw x 4).
04
Fig. 7
14. Lift gear A assembling.
42
Fig. 7
Gear positioning
15. Change box L assembly mounting (screw x 4).
02/30/35
Fig. 8
16. Lift cam assembling (shaft inserting).
44
Fig. 8
Gear positioning
17. STB holder height adjusting.
Fig. 9
Check/adjustment
18. Top plate F/disc OB LEV. Mounting (screw x 6).
80
Fig. 9
19. Trays 1 - 6 assembling.
91/92/93/94/95/96
Fig. 10
20. Top plate R mounting (screw x 6).
––
Applied Part No.
Work Content
Assembly Fig. No.
Remarks
CD CHANGER MECHANISM MAIN BASE PARTS ASSEMBLING/ADJUSTING
PROCEDURE
01 (101)
MAIN BASE
02 (102)
CHANGE BOX L
03 (147)
STB HOLDER
04 (103)
CHANGE BOX R
10 (119)
STB DRIVE GEAR A
11 (120)
STB DRIVE GEAR L
12 (122)
STB DRIVE GEAR R
20 (149)
STABILIZER FH
23 (141)
MT IDLER GEAR A
24 (138)
MT IDLER GEAR B
25 (137)
MT IDLER GEAR C
26 (140)
MT IDLER GEAR D
27 (139)
MT IDLER GEAR E
28 (131)
MT IDLER GEAR F
29 (MOB1,2)
MOTOR GEAR
30 (143)
TRAY DRIVE GEAR F
31 (134)
TRAY BIG GEAR
32 (135)
TRAY GEAR A
33 (136)
TRAY GEAR B
34 (124)
TRAY DRIVE GEAR R
35 (144)
TRAY JOINT GEAR F
36 (125)
TRAY JOINT GEAR R
37 (142)
TRAY GEAR C
38 (130)
TRAY IDLER GEAR
Part Name
No.
40 (115)
LIFT CAM
41 (126)
MODE BIG GEAR
42 (127)
LIFT GEAR A
43 (128)
LIFT GEAR B
44 (129)
LIFT GEAR C
45 (132)
STB GEAR A
46 (104)
STB GEAR B
47 (133-1)
STB GEAR C
48 (133-3)
STB GEAR D
50 (145)
LIFT LEVER
51 (106)
TRAY LOCK LEVER
52 (118)
DISC OB LEVER
53 (105)
STB GEAR ANG
80 (117)
TOP PLATE F
81 (114)
TOP PLATE R
91 (108)
TRAY 1
92 (109)
TRAY 2
93 (110)
TRAY 3
94 (111)
TRAY 4
95 (112)
TRAY 5
96 (113)
TRAY 6
Part Name
No.
CD CHANGER MECHANISM PARTS LIST
The number of (  ) is the number of the parts guide.
CD-CH1000/CD-CH1000H/CD-CH1000W/CD-RW5000H/CD-RW5000W/CD-MD3000H/
CD-MD3000W/CD-CH1500/CD-CH1500H/CD-CH1500W/CD-BA3100
– 4 –
46(104)
45(132)
44(129)
43(128)
42(127)
36(125)
32(135)
30(143)
24(138)
23(141)
TRAY DRIVE GEAR F
TRAY GEAR A
TRAY JOINT GEAR R
LIFT GEAR A
STB GEAR A
STB GEAR B
LIFT GEAR B
LIFT GEAR C
STB DRIVE GEAR A
MT IDLER GEAR A
MT IDLER GEAR B
10(119)
φ 
20
d=52.7
φ 
27.2
h=12.4
φ 
30.4
h=9.5
h=6.3
φ 
14
h=5.5
φ 
18.4
h=36.5
φ 
18.4
h=80.7
h=17.4
φ 
16
h=8.2
φ 
27
h=25.7
h=8.6
φ 
23.7
31(134)
37(142)
33(136)
25(137)
11(120)
TRAY GEAR B
TRAY GEAR C
TRAY BIG GEAR
STB DRIVE GEAR L
MT IDLER GEAR C
38(130)
34(124)
26(140)
TRAY DRIVE GEAR R
MT IDLER GEAR D
TRAY IDLER GEAR
White Color
h=18
φ 
20
d=52.7
φ 
17
h=26
h=5.6
φ 
16
φ 
23
h=12.5
h=15
φ 
22.2
φ 
27.2
h=3.8
35(144)
28(131)
MT IDLER GEAR F
27(139)
12(122)
TRAY JOINT GEAR F
MT IDLER GEAR E
STB DRIVE GEAR R
Black Color
d=52.7
h=21.9
φ 
17.6
φ 
20.4
h=9.7
41(126)
40(115)
LIFT CAM
MODE BIG GEAR
φ 
23
h=75.2
Figure 4
Page of 12
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Download Sharp CD-MD3000 (serv.man5) Service Manual (Repair Manual)

Here you can read online and download Sharp CD-MD3000 (serv.man5) Service Manual in PDF. CD-MD3000 (serv.man5) service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sharp CD-MD3000 (serv.man5) System. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.