DP-2000, DP-2500, DP-3000 - Panasonic Copying Equipment Service Manual (repair manual)

dp-2000, dp-2500, dp-3000 service manual
Model
DP-2000 DP-2500 DP-3000
Pages
127
Size
82.23 MB
Type
PDF
Document
Service Manual
Brand
Device
Copying Equipment / DIGITAL
File
dp-2000-dp-2500-dp-3000.pdf
Date
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Read Panasonic DP-2000 / DP-2500 / DP-3000 Service Manual online

Order Number: MGCS010301C0
H21
Digital Copier
DP-2000/2500/3000
2
Table of Contents
3
Specifications Table................................... 6
1.1.
Copy Function...........................................6
1.2.
Fax, Printer and Internet Fax Functions .17
1.3.
System Combination...............................26
1.4.
Options List.............................................27
1.5.
External View..........................................28
1.6.
Assembling Figure ..................................30
1.7.
Control Panel ..........................................32
1.8.
Fans and Motors.....................................34
1.9.
Sensors...................................................35
1.10. Clutches and Switches ...........................36
1.11. PC Boards ..............................................36
Disassembly Instructions ......................... 37
2.1.
General Disassembly Flowchart .............37
2.2.
Disassembly Instructions ........................40
2.3.
Screw Identification Template...............101
Maintenance, Adjustments 
and Check Points................................... 104
3.1.
Required Tools  ....................................104
3.2.
Periodic Maintenance Points ................104
3.3.
Periodic Maintenance Check List .........107
3.4.
Updating the Firmware .........................109
3.5.
Glossary of Electrical Abbreviations .....114
3.6.
SC PC Board ........................................129
3.7.
PNL1 PC Board ....................................195
3.8.
PNL2 PC Board ....................................202
3.9.
PNL3 PC Board ....................................203
3.10. PNL4 PC Board ....................................204
3.11. SCN PC Board......................................207
3.12. LPC PC Board ......................................214
3.13. ADF PC Board ......................................237
3.14. EP PC Board ........................................242
3.15. CONS PC Board (For DP-3000 Only) ..243
3.16. CCD PC Board .....................................245
3.17. FXB PC Board ......................................246
3.18. PRIF PC Board .....................................248
3.19. LCU/LCE PC Board ..............................249
3.20. SRU PC Board......................................251
3.21. LSU PC Board ......................................252
3.22. SORT PC Board ...................................253
3.23. HTC PC Board......................................254
3.24. HTC2 PC Board....................................256
3.25. HCE PC Board (For 200V only)............257
3.26. HVPS ....................................................258
3.27. Main LVPS PC Board........................... 259
3.28. Option LVPS PC Board ........................ 260
3.29. ILS PC Board ....................................... 261
3.30. EXFD PC Board ................................... 262
3.31. INV PC Board....................................... 265
3.32. IPC PC Board....................................... 266
3.33. SDRM PC Board .................................. 267
3.34. SNS PC Board ..................................... 268
3.35. Finisher Unit ......................................... 269
3.36. CST2 PC Board ................................... 270
3.37. CST3 PC Board ................................... 275
3.38. G3B PC Board ..................................... 283
3.39. LANB PC Board ................................... 285
3.40. LANC PC Board ................................... 286
Troubleshooting..................................... 287
4.1.
Initial Troubleshooting Flowchart ......... 287
4.2.
Improper LCD Display .......................... 288
4.3.
Information Codes (INFO. CODES) ..... 289
4.4.
Printed Copy Quality Problems ............ 303
4.5.
Document Feeder (ADF) ...................... 321
4.6.
Communications .................................. 326
4.7.
Troubleshooting the LAN Interface ...... 335
4.8.
Error Codes (For Copier) ..................... 349
4.9.
Information Codes Table 
(For Facsimile) ..................................... 357
4.10. Diagnostic Codes (For Facsimile) ........ 363
4.11. Troubleshooting 
(For PCL 6 Emulation Kit) .................... 370
Service Modes....................................... 372
5.1.
Service Modes (For Copier) ................. 372
5.2.
Service Modes (For Fax)...................... 404
System Description................................ 463
6.1.
Mechanical Operation .......................... 463
6.2.
Automatic Document Feeder ............... 465
6.3.
Receive Mechanism ............................. 469
6.4.
Electrical Circuit Explanation................ 480
Exploded View & Parts List ................... 509
7.1.
Country Codes ..................................... 509
7.2.
Control Panel Unit ................................ 510
7.3.
Scanner Unit ........................................ 514
7.4.
Electrical Parts ..................................... 517
7.5.
Frame Parts ......................................... 521
7.6.
Cover Assembly ................................... 524
Table of Contents
4
7.7.
Stand for 1-4 Paper Tray Configuration 527
7.8.
Cartridge Unit........................................529
7.9.
Paper Tray ............................................532
7.10. Drive Unit ..............................................534
7.11. Fuser Unit .............................................536
7.12. Paper Feed Module ..............................539
7.13. Paper Transportion ...............................542
7.14. Paper Transport Unit ............................545
7.15. Automatic Duplex Unit ..........................547
7.16. Dual-Path Exit Guide Unit.....................549
7.17. Inverting Automatic Document 
Feeder (1/3) ..........................................551
7.18. Inverting Automatic Document 
Feeder (2/3) ..........................................554
7.19. Inverting Automatic Document 
Feeder (3/3) ..........................................557
7.20. PC Boards/ Harnesses .........................560
7.21. 1-Bin Finisher (1/9) ...............................565
7.22. 1-Bin Finisher (2/9) ...............................567
7.23. 1-Bin Finisher (3/9) ...............................569
7.24. 1-Bin Finisher (4/9) ...............................571
7.25. 1-Bin Finisher (5/9) ...............................574
7.26. 1-Bin Finisher (6/9) ...............................576
7.27. 1-Bin Finisher (7/9) ...............................578
7.28. 1-Bin Finisher (8/9) ...............................580
7.29. 1-Bin Finisher (9/9) ...............................582
7.30. Packing and Accessories......................584
7.31. 1-Bin Finisher Packing and 
Accessories ..........................................586
7.32. 2nd/3rd/4th Paper Feed Module ...........588
7.33. ADF Packing and Accessories .............591
7.34. Automatic Document Feeder (1/3)........593
7.35. Automatic Document Feeder (2/3)........596
7.36. Automatic Document Feeder (3/3)........599
7.37. PCL6 Emulation Kit...............................601
7.38. 10/100 Ethernet Interface/Internet 
Fax Kit...................................................603
7.39. Fax Communication Kit ........................605
7.40. Parallel Pt Interface Kit .........................609
7.41. Stand Hardware (For USA Only) ..........611
Installation.............................................. 613
8.1.
Precautions During Set Up ...................613
8.2.
Unpacking.............................................613
8.3.
Installation Procedure ...........................613
8.4.
Adjustment............................................617
Options and Supplies ............................ 620
9.1.
Installing the Electronic Sorting Board 
(DA-ES200) [For DP-2000 only]........... 620
9.2.
Installing the Fax Communication Kit 
(DA-FG230).......................................... 621
9.3.
Installing the 2nd G3 Fax Communication
Port Kit (DA-FG231) ............................. 626
9.4.
Installing the 10/100 Ethernet Interface / 
Internet Fax Kit (DA-NE200) ................ 629
9.5.
Installing the Handset Kit (UE-403171/
UE-403172) and the Handset 
Mounting Kit (UE-408004-AU) ............. 632
9.6.
Installing the Parallel Port Interface Kit 
(DA-PC200).......................................... 636
9.7.
Installing the PCL6 Emulation Kit 
(DA-PC210).......................................... 638
9.8.
Installing the Sorting Image Memory 
8/16/128 MB (DA-SM08B/16B/28B)..... 640
9.9.
Installing the Expansion Flash Memory 
Card 4/8 MB (UE-410047/410048) ...... 642
9.10. Installing the Platen Cover (DA-UC200)643
9.11. Installing the Automatic Document 
Feeder and the Inverting Automatic 
Document Feeder (DA-AS200/AR250) 644
9.12. Installing the Stand for 1-Paper Tray 
Configuration (DA-DA200-PA) ............. 650
9.13. Installing the Stand for 2-Paper Tray 
Configuration (DA-DA210-PA) ............. 652
9.14. Installing the 3rd Paper Feed Module 
and the Stand for 3-Paper Tray 
Configuration 
(DA-DS210/DS215, DA-DA220-PA) .... 654
9.15. Installing the 2nd/4th Paper Feed Module
(DA-DS200) [For DP-2000/2500 Only] and
the Stand for 4-Paper Tray 
Configuration (DA-DA230-PA) ............. 657
9.16. Installing the 2nd/4th Paper Feed Module
and the Stand for 4-Paper Tray 
Configuration 
(DA-DS205, DA-DA230-PA) ................ 661
9.17. Installing the Plain Stand (DA-D250) : 
For USA only........................................ 665
9.18. Installing the Base Plate with Casters 
(DA-D200) : For USA only.................... 667
9.19. Installing the Plain Cabinet (DA-DE200) : 
For USA only........................................ 670
9.20. Installing the Dual-Path Exit Guide Unit 
(DA-FK200) .......................................... 674
9.21. Installing the Paper Transport Unit 
(DA-FK210) .......................................... 679
9.22. Installing the Automatic Duplex Unit 
(DA-MD200) ......................................... 682
Page of 127
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