KV-S1037X - Panasonic Other Service Manuals Service Manual (repair manual). Page 2

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2
TABLE OF CONTENTS
PAGE
PAGE
1 Safety Precautions -----------------------------------------------4
1.1. For Service Technicians  ---------------------------------4
2 Warning --------------------------------------------------------------5
2.1. Caution--------------------------------------------------------5
2.2. About Lead Free Solder (PbF: Pb free) --------------5
2.2.1. Suggested PbF Solder -------------------------------6
2.3. Battery Caution ---------------------------------------------6
2.3.1. Disposal of used Batteries and old
Equipment-----------------------------------------------7
3 Specifications ------------------------------------------------------8
4 Location of Controls and Components------------------ 11
4.1. Main Unit --------------------------------------------------- 11
4.1.1. Front ---------------------------------------------------- 11
4.1.2. Rear----------------------------------------------------- 12
4.2. Operation Panel ------------------------------------------ 13
4.2.1. About LED--------------------------------------------- 14
5 Installation Instructions--------------------------------------- 15
5.1. Required Space Around the Scanner --------------- 15
5.2. Included Accessories------------------------------------ 15
5.3. Installing the Unit ----------------------------------------- 15
5.4. Viewing Operating Manual and Help Installed ---- 15
5.5. System Requirements ---------------------------------- 15
5.6. Installing the Software ---------------------------------- 16
5.7. Uninstalling the Software------------------------------- 16
5.8. Setting Documents and/or Card---------------------- 16
6 Section Views ---------------------------------------------------- 17
6.1. CIS and Motor--------------------------------------------- 17
6.2. Rollers------------------------------------------------------- 17
6.3. Boards and Sensors------------------------------------- 18
7 Mechanical Function------------------------------------------- 19
7.1. Paper Feed Mechanism (Auto feeding Mode) ---- 19
7.2. Paper Feed Mechanism (Manual feeding
Mode) ------------------------------------------------------- 20
7.3. Sensor Mechanism -------------------------------------- 21
7.3.1. Paper Sensor----------------------------------------- 21
7.3.2. Starting Sensor--------------------------------------- 21
7.3.3. Feed Select Sensor--------------------------------- 21
7.3.4. Door Detector ---------------------------------------- 22
8 Disassembly and Assembly Instructions--------------- 23
8.1. Disassembly Flowchart --------------------------------- 23
8.2. Exterior------------------------------------------------------ 26
8.2.1. Side Cover (R) --------------------------------------- 26
8.2.2. Side Cover (L)---------------------------------------- 27
8.2.3. Rear Cover-------------------------------------------- 27
8.2.4. Exit Tray Assy ---------------------------------------- 28
8.2.5. Front Cover ------------------------------------------- 28
8.3. Upper Chassis -------------------------------------------- 29
8.3.1. DFP Roller -------------------------------------------- 29
8.3.2. Top Cover --------------------------------------------- 29
8.3.3. PANEL Board----------------------------------------- 29
8.3.4. ULTRASONIC SENSOR (G) Board ------------ 30
8.3.5. Free Roller -------------------------------------------- 30
8.3.6. CIS (B) ------------------------------------------------- 31
8.3.7. Wiring of Upper Chassis--------------------------- 31
8.4. Lower Chassis -------------------------------------------- 32
8.4.1. Bottom Cover----------------------------------------- 32
8.4.2. Bottom Plate ------------------------------------------ 32
8.4.3. CONTROL Board------------------------------------ 33
8.4.4. WIRELESS LAN Board---------------------------- 33
8.4.5. PAPER SENSOR Board -------------------------- 34
8.4.6. CONTROL Board’s Box --------------------------- 34
8.4.7. FAN----------------------------------------------------- 35
8.4.8. DOOR DETECTION Board----------------------- 35
8.4.9. STARTING SENSOR Board --------------------- 35
8.4.10. ULTRASONIC SENSOR (R) Board ------------ 36
8.4.11. CIS (F) ------------------------------------------------- 36
8.4.12. Side Plate Assembly ------------------------------- 37
8.4.13. Conveyor Motor ------------------------------------- 37
8.4.14. Conveyor Roller ------------------------------------- 38
8.4.15. Exit Roller --------------------------------------------- 39
8.4.16. Paper Feed Roller ---------------------------------- 40
8.4.17. Wiring of Lower Chassis -------------------------- 40
8.5. Required Adjustments after Part Replacement -- 41
9 Maintenance------------------------------------------------------ 42
9.1. Maintenance Chart -------------------------------------- 42
9.2. Cleaning---------------------------------------------------- 42
9.3. Replacing Limited Life Parts -------------------------- 42
10 Service Utility & Service Mode ----------------------------- 43
10.1. Main Menu Indication for Service Utility ----------- 43
10.2. List of Functions for Service Utility ------------------ 44
10.3. Operation -------------------------------------------------- 45
10.3.1. Scanner Status -------------------------------------- 45
10.3.2. Error Code -------------------------------------------- 46
10.3.3. Error Log ---------------------------------------------- 47
10.3.4. Scanner Information-------------------------------- 47
10.3.5. Network Status -------------------------------------- 48
10.3.6. Scanner Counter ------------------------------------ 49
10.3.7. Scanner Condition ---------------------------------- 49
10.3.8. Test ----------------------------------------------------- 51
10.3.9. Adjustment-------------------------------------------- 55
10.3.10. Other --------------------------------------------------- 56
10.4. Service Mode --------------------------------------------- 57
11 Troubleshooting ------------------------------------------------ 58
11.1. Troubleshooting -1 (when no error message is
displayed on PC)----------------------------------------- 58
11.2. Troubleshooting-2 (when an error message is
displayed on PC)----------------------------------------- 61
11.3. Network Troubleshooting (LAN) --------------------- 69
11.4. Network Troubleshooting (Wireless LAN) --------- 70
12 Block Diagram --------------------------------------------------- 71
12.1. Block Diagram-1 (Image Processing) -------------- 71
12.2. Block Diagram-2 (Boards) ----------------------------- 73
12.3. Block Diagram-3 (Power Supply)-------------------- 74
12.4. Explanation of Connector------------------------------ 75
13 Schematic Diagram -------------------------------------------- 78
13.1. CONTROL Board ---------------------------------------- 79
13.1.1. No.1 ---------------------------------------------------- 79
13.1.2. No.2 ---------------------------------------------------- 80
13.1.3. No.3 ---------------------------------------------------- 81
13.1.4. No.4 ---------------------------------------------------- 82
13.1.5. No.5 ---------------------------------------------------- 83
13.1.6. No.6 ---------------------------------------------------- 84
13.1.7. No.7 ---------------------------------------------------- 85
13.1.8. No.8 ---------------------------------------------------- 86
13.1.9. No.9 ---------------------------------------------------- 87
13.1.10. No.10--------------------------------------------------- 88
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