KV-S1037, KV-S1038, KV-S1026C-M2, KV-S1026C-J2 - Panasonic Other Service Manuals Service Manual (repair manual). Page 2

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TABLE OF CONTENTS
PAGE
PAGE
1 Safety Precautions -----------------------------------------------4
1.1. For Service Technicians  ---------------------------------4
2 Warning --------------------------------------------------------------5
2.1. Caution--------------------------------------------------------5
2.2. About Lead Free Solder (PbF: Pb free) --------------5
2.2.1. Suggested PbF Solder -------------------------------6
3 Specifications ------------------------------------------------------7
4 Location of Controls and Components--------------------9
4.1. Main Unit -----------------------------------------------------9
4.1.1. Front ------------------------------------------------------9
4.1.2. Rear----------------------------------------------------- 10
4.2. Operation Panel ------------------------------------------ 11
4.2.1. About LED--------------------------------------------- 12
5 Installation Instructions--------------------------------------- 13
5.1. Required Space Around the Scanner --------------- 13
5.2. Included Accessories------------------------------------ 13
5.3. Installing the Unit ----------------------------------------- 13
5.4. Viewing Operating Manual and Help Installed ---- 13
5.5. System Requirements ---------------------------------- 13
5.6. Installing the Software ---------------------------------- 14
5.7. Uninstalling the Software------------------------------- 14
5.8. Setting Documents and/or Card---------------------- 14
6 SECTIONAL VIEWS--------------------------------------------- 15
6.1. CIS and Motor--------------------------------------------- 15
6.2. Rollers------------------------------------------------------- 15
6.3. Boards and Sensors------------------------------------- 16
7 MECHANICAL FUNCTION ------------------------------------ 17
7.1. Paper Feed Mechanism (Auto feeding Mode) ---- 17
7.2. Paper Feed Mechanism (Manual feeding
Mode) ------------------------------------------------------- 18
7.3. Sensor Mechanism -------------------------------------- 19
7.3.1. Paper Sensor----------------------------------------- 19
7.3.2. Starting Sensor--------------------------------------- 19
7.3.3. Feed Select Sensor--------------------------------- 19
7.3.4. Door Detector ---------------------------------------- 20
8 Disassembly and Assembly Instructions--------------- 21
8.1. Disassembly Flowchart --------------------------------- 21
8.2. Exterior------------------------------------------------------ 24
8.2.1. Side Cover (R) --------------------------------------- 24
8.2.2. Side Cover (L)---------------------------------------- 25
8.2.3. Rear Cover-------------------------------------------- 25
8.2.4. Exit Tray Assy ---------------------------------------- 26
8.2.5. Front Cover ------------------------------------------- 26
8.3. Upper Chassis -------------------------------------------- 27
8.3.1. DFP Roller -------------------------------------------- 27
8.3.2. Top Cover --------------------------------------------- 27
8.3.3. PANEL Board----------------------------------------- 27
8.3.4. ULTRASONIC SENSOR (G) Board ------------ 28
8.3.5. Free Roller -------------------------------------------- 28
8.3.6. CIS (B) ------------------------------------------------- 29
8.3.7. Wiring of Upper Chassis--------------------------- 29
8.4. Lower Chassis -------------------------------------------- 30
8.4.1. Bottom Cover----------------------------------------- 30
8.4.2. Bottom Plate ------------------------------------------ 30
8.4.3. CONTROL Board------------------------------------ 31
8.4.4. PAPER SENSOR Board--------------------------- 31
8.4.5. CONTROL Board’s Box --------------------------- 32
8.4.6. FAN ----------------------------------------------------- 32
8.4.7. DOOR DETECTION Board----------------------- 32
8.4.8. STARTING SENSOR Board --------------------- 33
8.4.9. ULTRASONIC SENSOR (R) Board ------------ 33
8.4.10. CIS (F) ------------------------------------------------- 34
8.4.11. Side Plate Assembly ------------------------------- 34
8.4.12. Conveyor Motor ------------------------------------- 35
8.4.13. Conveyor Roller ------------------------------------- 36
8.4.14. Exit Roller --------------------------------------------- 37
8.4.15. Paper Feed Roller ---------------------------------- 38
8.4.16. Wiring of Lower Chassis -------------------------- 38
8.5. Required Adjustments after Part Replacement -- 39
9 Maintenance------------------------------------------------------ 40
9.1. Maintenance Chart -------------------------------------- 40
9.2. Cleaning---------------------------------------------------- 40
9.3. Replacing Limited Life Parts -------------------------- 40
10 Service Utility & Service Mode ----------------------------- 41
10.1. Main Menu Indication for Service Utility ----------- 41
10.2. List of Functions for Service Utility ------------------ 42
10.3. Operation -------------------------------------------------- 43
10.3.1. Scanner Status -------------------------------------- 43
10.3.2. Error Code -------------------------------------------- 44
10.3.3. Error Log ---------------------------------------------- 45
10.3.4. Scanner Information-------------------------------- 45
10.3.5. Scanner Counter ------------------------------------ 45
10.3.6. Scanner Condition ---------------------------------- 46
10.3.7. Test ----------------------------------------------------- 48
10.3.8. Adjustment-------------------------------------------- 52
10.3.9. Other --------------------------------------------------- 53
10.4. Service Mode --------------------------------------------- 54
11 TROUBLESHOOTING ----------------------------------------- 55
11.1. Troubleshooting -1 (when no error message is
displayed on PC)----------------------------------------- 55
11.2. Troubleshooting-2 (when an error message is
displayed on PC)----------------------------------------- 58
12 CIRCUIT DIAGRAM--------------------------------------------- 66
12.1. Block Diagram-1 (Image Processing) -------------- 66
12.2. Block Diagram-2 (Boards) ----------------------------- 68
12.3. Block Diagram-3 (Power Supply)-------------------- 69
12.4. Explanation of Connector------------------------------ 70
13 Schematic Diagram -------------------------------------------- 73
13.1. CONTROL Board ---------------------------------------- 74
13.1.1. No.1 ---------------------------------------------------- 74
13.1.2. No.2 ---------------------------------------------------- 75
13.1.3. No.3 ---------------------------------------------------- 76
13.1.4. No.4 ---------------------------------------------------- 77
13.1.5. No.5 ---------------------------------------------------- 78
13.1.6. No.6 ---------------------------------------------------- 79
13.1.7. No.7 ---------------------------------------------------- 80
13.1.8. No.8 ---------------------------------------------------- 81
13.1.9. No.9 ---------------------------------------------------- 82
13.1.10. No.10--------------------------------------------------- 83
13.1.11. No.11--------------------------------------------------- 84
13.2. SENSOR Board ------------------------------------------ 85
13.2.1. PANEL Board ---------------------------------------- 85
13.2.2. DOOR DETECTION Board----------------------- 86
13.2.3. PAPER SENSOR Board -------------------------- 87
13.2.4. STARTING SENSOR Board --------------------- 88
14 CIRCUIT BOARD ------------------------------------------------ 89
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