Read Panasonic SA-PM500EG / SA-PM500EF / SA-PM500EP / SC-PM500EP Service Manual online
PSG1106016CE
CD Stereo System
Model No.
SA-PM500EG
SA-PM500EF
SA-PM500EP
SA-PM500EF
SA-PM500EP
Product Color: (K)...Black Type
(S)...Silver Type (For EG only)
TABLE OF CONTENTS
PAGE
PAGE
1 Safety Precautions----------------------------------------------- 3
1.1. General Guidelines---------------------------------------- 3
1.2. Before Repair and Adjustment ------------------------- 4
1.3. Caution For Fuse Replacement------------------------ 4
1.4. Protection Circuitry ---------------------------------------- 4
1.5. Safety Part Information----------------------------------- 5
1.2. Before Repair and Adjustment ------------------------- 4
1.3. Caution For Fuse Replacement------------------------ 4
1.4. Protection Circuitry ---------------------------------------- 4
1.5. Safety Part Information----------------------------------- 5
2 Warning -------------------------------------------------------------- 6
2.1. Prevention of Electro Static Discharge (ESD)
to Electrostaticy Sensitive (ES) Devices---------- 6
2.2. Precaution of Laser Diode------------------------------- 7
2.3. Service caution based on Legal restrictions -------- 8
2.4. Handling Precaution for Traverse Unit---------------- 9
2.4. Handling Precaution for Traverse Unit---------------- 9
3 Service Navigation --------------------------------------------- 11
3.1. Service Information -------------------------------------- 11
4 Specifications ---------------------------------------------------- 12
5 Location of Controls and Components------------------ 13
5 Location of Controls and Components------------------ 13
5.1. Main Unit & Remote Control Key Button
Operations ------------------------------------------------- 13
5.2. Making the connections -------------------------------- 13
5.3. Disc operations ------------------------------------------- 14
5.3. Disc operations ------------------------------------------- 14
Notes: Please refer to the Original Service Manual for :
O CD Mechanism Unit (BRS1C), Order No. PSG1102001CE
O Speaker system SB-PM500EG-K/S, Order No. PSG1106006CE
O CD Mechanism Unit (BRS1C), Order No. PSG1102001CE
O Speaker system SB-PM500EG-K/S, Order No. PSG1106006CE
2
5.4. iPod or iPhone Operation ------------------------------ 14
5.5. USB Operation-------------------------------------------- 15
5.6. Notes on CD-R and CD-RW--------------------------- 15
5.5. USB Operation-------------------------------------------- 15
5.6. Notes on CD-R and CD-RW--------------------------- 15
6 Operating Instructions ---------------------------------------- 16
6.1. CD Unit Jam ----------------------------------------------- 16
7 Self Diagnostic and Doctor Mode Setting -------------- 17
7.1. Self Diagnostic Mode------------------------------------ 17
7.2. Self Diagnostic Function Error Code ---------------- 18
7.3. Doctor Mode Table--------------------------------------- 19
7.4. Sales Demonstration Lock Function Mode -------- 26
7.2. Self Diagnostic Function Error Code ---------------- 18
7.3. Doctor Mode Table--------------------------------------- 19
7.4. Sales Demonstration Lock Function Mode -------- 26
8 Disassembly and Assembly Instructions --------------- 27
8.1. Disassembly flow chart --------------------------------- 28
8.2. Types of Screws ------------------------------------------ 28
8.3. Main Parts Location Diagram ------------------------- 29
8.4. Disassembly of Top Cabinet Block ------------------ 30
8.5. Disassembly of Headphone P.C.B. ------------------ 31
8.6. Disassembly of iPhone P.C.B. ------------------------ 32
8.7. Disassembly of iPod Lid -------------------------------- 32
8.8. Disassembly of Front Panel Block ------------------- 36
8.9. Disassembly of Panel P.C.B. -------------------------- 37
8.2. Types of Screws ------------------------------------------ 28
8.3. Main Parts Location Diagram ------------------------- 29
8.4. Disassembly of Top Cabinet Block ------------------ 30
8.5. Disassembly of Headphone P.C.B. ------------------ 31
8.6. Disassembly of iPhone P.C.B. ------------------------ 32
8.7. Disassembly of iPod Lid -------------------------------- 32
8.8. Disassembly of Front Panel Block ------------------- 36
8.9. Disassembly of Panel P.C.B. -------------------------- 37
8.10. Disassembly of USB P.C.B. --------------------------- 38
8.11. Disassembly of Display Window Assembly ------- 39
8.12. Disassembly of CD Lid---------------------------------- 40
8.13. Replacement of SMPS Block ------------------------- 41
8.14. Disassembly of SMPS P.C.B. ------------------------- 44
8.15. Replacement of Diode (D702) ------------------------ 46
8.16. Replacement of Transistor (Q701)------------------- 47
8.17. Disassembly of Main P.C.B. Unit --------------------- 49
8.18. Disassembly of Main P.C.B. --------------------------- 50
8.19. Disassembly of CD Mechanism Unit (BRS1C) --- 51
8.20. Replacement of Traverse Unit ------------------------ 52
8.13. Replacement of SMPS Block ------------------------- 41
8.14. Disassembly of SMPS P.C.B. ------------------------- 44
8.15. Replacement of Diode (D702) ------------------------ 46
8.16. Replacement of Transistor (Q701)------------------- 47
8.17. Disassembly of Main P.C.B. Unit --------------------- 49
8.18. Disassembly of Main P.C.B. --------------------------- 50
8.19. Disassembly of CD Mechanism Unit (BRS1C) --- 51
8.20. Replacement of Traverse Unit ------------------------ 52
9 Service Position ------------------------------------------------- 59
9.1. Checking & Repairing of Panel P.C.B. -------------- 59
9.2. Checking & Repairing of SMPS P.C.B. ------------- 60
9.3. Checking & Repairing of CD Servo P.C.B.--------- 62
9.4. Checking & Repairing of Main P.C.B. (Side B) --- 64
9.5. Checking & Repairing of Main P.C.B. (Side A) --- 66
9.2. Checking & Repairing of SMPS P.C.B. ------------- 60
9.3. Checking & Repairing of CD Servo P.C.B.--------- 62
9.4. Checking & Repairing of Main P.C.B. (Side B) --- 64
9.5. Checking & Repairing of Main P.C.B. (Side A) --- 66
10 Voltage Measurement & Waveform Chart--------------- 69
10.1. CD SERVO P.C.B. --------------------------------------- 69
10.2. MAIN P.C.B. 1/3 ------------------------------------------ 70
10.3. MAIN P.C.B. 2/3 ------------------------------------------ 71
10.4. MAIN P.C.B. 3/3 ------------------------------------------ 72
10.5. PANEL P.C.B. --------------------------------------------- 72
10.6. SMPS P.C.B. ---------------------------------------------- 72
10.7. TUNER P.C.B. -------------------------------------------- 73
10.8. Waveform Chart ------------------------------------------ 73
10.2. MAIN P.C.B. 1/3 ------------------------------------------ 70
10.3. MAIN P.C.B. 2/3 ------------------------------------------ 71
10.4. MAIN P.C.B. 3/3 ------------------------------------------ 72
10.5. PANEL P.C.B. --------------------------------------------- 72
10.6. SMPS P.C.B. ---------------------------------------------- 72
10.7. TUNER P.C.B. -------------------------------------------- 73
10.8. Waveform Chart ------------------------------------------ 73
11 Illustration of IC’s, Transistors and Diodes ------------ 74
12 Overall Simplified Block -------------------------------------- 75
12.1. Control & Signal Diagram ------------------------------ 75
12.2. Voltage / Current / Ground Diagram----------------- 76
12.2. Voltage / Current / Ground Diagram----------------- 76
13 Block Diagram --------------------------------------------------- 77
13.1. SERVO & SYSTEM CONTROL BLOCK
DIAGRAM -------------------------------------------------- 77
13.2. IC TERMINAL CHART---------------------------------- 78
13.3. AUDIO BLOCK DIAGRAM ---------------------------- 79
13.4. POWER SUPPLY (1/2) BLOCK DIAGRAM ------- 80
13.5. POWER SUPPLY (2/2) BLOCK DIAGRAM ------- 81
13.3. AUDIO BLOCK DIAGRAM ---------------------------- 79
13.4. POWER SUPPLY (1/2) BLOCK DIAGRAM ------- 80
13.5. POWER SUPPLY (2/2) BLOCK DIAGRAM ------- 81
14 Wiring Connection Diagram --------------------------------- 82
15 Schematic Diagram--------------------------------------------- 83
15 Schematic Diagram--------------------------------------------- 83
15.1. Schematic Diagram Notes ----------------------------- 83
15.2. CD SERVO CIRCUIT (1/2) ---------------------------- 85
15.2. CD SERVO CIRCUIT (1/2) ---------------------------- 85
15.3. CD SERVO CIRCUIT (2/2)---------------------------- 86
15.4. MAIN (MICON) CIRCUIT (1/4) ----------------------- 87
15.5. MAIN (MICON) CIRCUIT (2/4) ----------------------- 88
15.6. MAIN (MICON) CIRCUIT (3/4) ----------------------- 89
15.7. MAIN (MICON) CIRCUIT (4/4) ----------------------- 90
15.8. MAIN (TUNER) CIRCUIT------------------------------ 91
15.9. MAIN (MULTIPLEXING) CIRCUIT ------------------ 92
15.4. MAIN (MICON) CIRCUIT (1/4) ----------------------- 87
15.5. MAIN (MICON) CIRCUIT (2/4) ----------------------- 88
15.6. MAIN (MICON) CIRCUIT (3/4) ----------------------- 89
15.7. MAIN (MICON) CIRCUIT (4/4) ----------------------- 90
15.8. MAIN (TUNER) CIRCUIT------------------------------ 91
15.9. MAIN (MULTIPLEXING) CIRCUIT ------------------ 92
15.10. MAIN (FL SUPPLY) CIRCUIT ------------------------ 93
15.11. PANEL CIRCUIT----------------------------------------- 94
15.12. iPhone, USB & HEADPHONE CIRCUIT ---------- 95
15.13. SMPS CIRCUIT ------------------------------------------ 96
15.13. SMPS CIRCUIT ------------------------------------------ 96
16 Printed Circuit Board------------------------------------------ 97
16.1. CD SERVO P.C.B.--------------------------------------- 97
16.2. MAIN P.C.B. (Side A) ----------------------------------- 98
16.3. MAIN P.C.B. (Side B) ----------------------------------- 99
16.4. PANEL, iPhone, USB & HEADPHONE P.C.B. -- 100
16.5. SMPS P.C.B.--------------------------------------------- 101
16.2. MAIN P.C.B. (Side A) ----------------------------------- 98
16.3. MAIN P.C.B. (Side B) ----------------------------------- 99
16.4. PANEL, iPhone, USB & HEADPHONE P.C.B. -- 100
16.5. SMPS P.C.B.--------------------------------------------- 101
17 Terminal Function of IC’s ----------------------------------- 103
17.1. IC801 (RFKMPM500M0) MICRO
PROCESSOR IC --------------------------------------- 103
18 Exploded View and Replacement Parts List---------- 105
18.1. Exploded View and Mechanical replacement
Parts List -------------------------------------------------- 105
18.2. Electrical Replacement Parts List ------------------ 109
3
1 Safety Precautions
1.1.
General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, carry out the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1.
Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. measure the resistance value, with an ohmmeter between the jumpered AC plug and each exposed metallic cabinet part on
2. measure the resistance value, with an ohmmeter between the jumpered AC plug and each exposed metallic cabinet part on
the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the
chassis, the reading should be between 1M
chassis, the reading should be between 1M
Ω and 5.2MΩ. When the exposed metal does not have a return path to the chas-
sis, the reading must be
1.1.2.
Leakage Current Hot Check
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5k
2. Connect a 1.5k
Ω, 10 watts resistor, in parallel with a 0.15μF capacitors, between each exposed metallic part on the set and a
good earth ground such as a water pipe, as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent)
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent)
may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the
limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is
returned to the customer.
limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is
returned to the customer.
Figure. 1
4
1.2.
Before Repair and Adjustment
Disconnect AC power, discharge unit AC Capacitors as such C702, C710, C725, C727 and C728 through a 10W, 1W resistor to
ground.
Caution : DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
ground.
Caution : DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
• Current consumption at AC 220 - 240V, at 50Hz in NO SIGNAL mode (at volume min in FM Tuner mode) should be ~200 mA.
1.3.
Caution For Fuse Replacement
1.4.
Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed:
• No sound is heard when the power is turned on.
• Sound stops during a performance.
• Sound stops during a performance.
The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are
"shorted", or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outlines below:
"shorted", or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outlines below:
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
Note:
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.