60PM680S-ZF (CHASSIS:PD22A) - LG TV Service Manual (repair manual)

60pm680s-zf (chassis:pd22a) service manual
Model
60PM680S-ZF (CHASSIS:PD22A)
Pages
74
Size
13.2 MB
Type
PDF
Document
Service Manual
Brand
Device
TV / Plasma
File
60pm680s-zf-chassis-pd22a.pdf
Date

Read LG 60PM680S-ZF (CHASSIS:PD22A) Service Manual online

P/NO : MFL67461718 (1204-REV00)
PLASMA TV
SERVICE MANUAL
CHASSIS : PD22A
MODEL : 60PM680S   
60PM680S-ZF
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
- 6 -
ADJUSTMENT INSTRUCTION
1. Application Range
This spec. sheet applies to PD22A chassis applied PDP TV all 
models manufactured in TV factory.
2. Specification
(1)  Because  this  is  not  a  hot  chassis,  it  is  not  necessary  to 
use an isolation transformer. However, the use of isolation 
transformer will help protect test instrument. 
(2) Adjustment must be done in the correct order. 
(3)  The adjustment must be performed in the circumstance of 
25  °C  ±  5  °C  of  temperature  and  65±10%  of  relative 
humidity if there is no specific designation. 
(4)  The  input  voltage  of  the  receiver  must  keep  100~240V, 
50/60Hz. 
(5)  The receiver must be operated for about 5 minutes prior to 
the adjustment when module is in the circumstance of over 
15 °C 
-  In case of keeping module is in the circumstance of 0°C, it 
should  be  placed  in  the  circumstance  of  above  15°C  for  2 
hours 
-  In  case  of  keeping  module  is  in  the  circumstance  of  below 
-20 °C, it should be placed in the circumstance of above 15 
°C for 3 hours,.  
■  After RGB Full White in HEAT-RUN Mode, the receiver must 
be operated prior to the adjustment.
■ Enter into HEAT-RUN MODE 
1) Press the POWER ON KEY on R/C for adjustment.
2) OSD display and screen display PATTERN MODE.
●  Set  is  activated  HEAT  run  without  signal  generator  in  this 
mode. 
●  Single color pattern ( WHITE ) of HEAT RUN MODE uses to 
check panel. 
● Caution :  If you turn on a still screen more than 20 minutes 
(Especially digital pattern, cross hatch pattern), an 
after image may be occur in the black level part of 
the screen.
3. PCB Assembly adjustment
* Caution :  Using ‘power on’ button of the control R/C power on 
TV
3.1.  MAC Address and ESN and Wide-vine 
Key Download
* The CI+ Key download is need for only PD22A/B/C Models.
*  Connect  TV  SET  and  PC  which  download  keys  Writing 
program by RS232C-Cable
(1)  Start  Program  and  Click  ‘start’  Button  to  connect TV  and 
PC.
(2)  When  download  succeed,  you  can  see  “OK”  on  the 
screen.
*  Each  Chassis  has  it’s  own  MAC Address/ESN/Wide-vine 
key. Please be careful of download.
3.2. DFT Process
* Depend on situation, Step can be changed.
* Condition spec
3.3. Tool OPTION (MANUAL)
 
(1) Press ADJ key on R/C to insert Tool OPTION
(2) On the “ Tool Option ”, Insert Tool Option by a number key
(3) Press the ENTER(■)
(4) Press ENTER(■) again.
(5)  Select  “OK  to  Download”  by  using  ◄/►(VOL  +/-)  and 
press ►(VOL +)
* PD22A
Model Name
PM970S
PM690S PM680S PM670S PM470S
Tool
option 1
42 HD
33062
50 HD
33064
50 FHD
32808
32904
32920
32936
60 FHD
32810
32906
32922
32938
Tool
option 2
42 HD
66
50 HD
66
50 FHD
65
65
65
65
60 FHD
65
65
65
65
Tool option 3
973
973
973
973
845
Tool option 4
29290
29290
29290
29290
29290
Tool option 5
47703
47703
47703
47701
14933
Tool option 6
1561
1561
1561
1561
1561
Tool option 7
8239
9263
8239
8239
8239
In case of France, Tool Option 5 is 47959/47959/47959/47957/15189.
Mode
Volume
Power Off
RF
0
DC On
- 2 -
CONTENTS
CONTENTS  .............................................................................................. 2
SAFETY PRECAUTIONS  ........................................................................ 3
SPECIFICATION ....................................................................................... 4
ADJUSTMENT INSTRUCTION ................................................................ 6
BLOCK DIAGRAM ..................................................................................  11
EXPLODED VIEW  .................................................................................. 12
SCHEMATIC CIRCUIT DIAGRAM  ..............................................................
- 3 -
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by      in the 
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent 
Shock, Fire, or other Hazards. 
Do not modify the original design without permission of manufacturer.
General Guidance
An 
isolation  Transformer  should  always  be  used  during  the 
servicing of a receiver whose chassis is not isolated from the AC 
power  line.  Use  a  transformer  of  adequate  power  rating  as  this 
protects  the  technician  from  accidents  resulting  in  personal  injury 
from electrical shocks.
It  will  also  protect  the  receiver  and  it's  components  from  being 
damaged  by  accidental  shorts  of  the  circuitry  that  may  be 
inadvertently introduced during the service operation.
If  any  fuse  (or  Fusible  Resistor)  in  this  TV  receiver  is  blown, 
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor, 
over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Before returning the receiver to the customer, 
always  perform  an 
AC  leakage  current  check  on  the  exposed 
metallic parts of the cabinet, such as antennas, terminals, etc., to 
be  sure  the  set  is  safe  to  operate  without  damage  of  electrical 
shock. 
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an 
electrical  jumper  across  the  two AC  plug  prongs.  Place  the AC 
switch in the on position, connect one lead of ohm-meter to the AC 
plug prongs tied together and touch other ohm-meter lead in turn to 
each  exposed  metallic  parts  such  as  antenna  terminals,  phone 
jacks, etc. 
If  the  exposed  metallic  part  has  a  return  path  to  the  chassis,  the 
measured resistance should be between 1 M
Ω and 5.2 MΩ. 
When  the  exposed  metal  has  no  return  path  to  the  chassis  the 
reading must be infinite.
An  other  abnormality  exists  that  must  be  corrected  before  the 
receiver is returned to the customer.
Leakage Current Hot Check 
(See below Figure) 
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check. 
Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor 
between  a  known  good  earth  ground  (Water  Pipe,  Conduit,  etc.) 
and the exposed metallic parts.
Measure  the AC  voltage  across  the  resistor  using AC  voltmeter 
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage 
measurements  for  each  exposed  metallic  part.  Any  voltage 
measured must not exceed 0.75 volt RMS which is corresponds to 
0.5 mA.
In  case  any  measurement  is  out  of  the  limits  specified,  there  is 
possibility  of  shock  hazard  and  the  set  must  be  checked  and 
repaired before it is returned to the customer.
Leakage Current Hot Check circuit
IMPORTANT SAFETY NOTICE
To Instrument's
exposed 
METALLIC PARTS
Good Earth Ground
such as WATER PIPE,
CONDUIT etc.
AC Volt-meter
SAFETY PRECAUTIONS
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Here you can read online and download LG 60PM680S-ZF (CHASSIS:PD22A) Service Manual in PDF. 60PM680S-ZF (CHASSIS:PD22A) service manual will guide through the process and help you recover, restore, fix, disassemble and repair LG 60PM680S-ZF (CHASSIS:PD22A) Plasma. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.