27LS5400, 27LS540T (CHASSIS:LD02M) - LG TV Service Manual (repair manual). Page 12

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4. Total Assembly line process
4.1. Tool option & ADC Check
1) Press "Power on" key of service remote control.
2) Connect RS232 to USB Signal Cable to USB Jack.
3)  Check the 'Tool Option' (Refer to the BOM Comments or 
Adjustment spec) 
4) Check the ‘ADC’ is ok.
4.2. Model name & Serial number download
4.2.1. Model name & Serial number  D/L
 
1) Press "Power on" key of service remote control.
2) Connect RS232 Signal Cable to RS-232 Jack.
3) Write Serial number by use RS-232.
4)  Must check the serial number at the Diagnostics of SET UP 
menu. (Refer to below).
4.2.2. Method & notice
1) Serial number D/L is using of scan equipment.
2)  Setting  of  scan  equipment  operated  by  Manufacturing 
Technology Group.
3)  Serial number D/L must be conformed when it is produced 
in production line, because serial number D/L is mandatory 
by D-book 4.0
*Manual Download (Model Name and Serial Number)
If  the  TV  set  is  downloaded  By  OTA  or  Service  man, 
Sometimes model name or serial number is initialized.( Not 
always) There is impossible to download by bar code scan, 
so It need Manual download.
1)  Press the 'Instart' key of ADJ remote controller.
2)  Go to the menu '6.Model Number D/L' like below photo.
3)  Input the Factory model name(ex M2352D-PZN) or Serial 
number like photo.
4)  Check  the  model  name  Instart  menu  →  Factory  name 
displayed (ex M2352D-PZN)
5)   Check  the  Diagnostics  (DTV  country  only)  →  Buyer 
model displayed (ex M2352D)
4.3. Function Check
4.3.1. Check display and sound
* Check Input and Signal items. (cf. work instructions) 
1) TV
2) AV (SCART/CVBS)
3) COMPONENT (480i)
4) RGB(PC : 1920 x 1080 @ 60Hz)
5) HDMI1/2
6) PC Audio In 
* Display and Sound check is executed by Remote control
* Caution :  Not  to  push  the  INSTOP  KEY  after  completion  if 
the function inspection.
4.3.2. PCMCIA CARD Check
You must adjust DTV 29 Channel and insert PCMCIA CARD 
to socket.
- If PCMCIA CARD works normally, video signals will appear 
on screen.
But it works abnormally, "No CA module" will appear on screen.
* Caution: Set up "RF mode" before launching products.
4.4. White balance adjustment
 
RGB Gains are fixed data for each model.
Insert  RS-232C  Jack  which  is  connected  with  PC  for  White 
Balance or equivalent device.
→  Total Assembly  line  should  be  check  whether  the  color 
coordinate(x,y) data refer to below table were meet or not.
*Note :  x,y  coordinates  are  drifted  about  0.007  after  30  mins 
heat-run. So checking color coordinate within 5-min at 
total assembly line, consider x,y coordinates might be 
up to 0.007 than x,y target of each color temperature.
*Note : Manual W/B process using adjusts Remote control. 
1) After enter Service Mode by pushing "ADJ" key,
2)  Enter  "White  Balance"  by  pushing  "►"  key  at  "White 
Balance". 
EZ ADJUST
0. Tool Option1
1. Tool Option2
2. Tool Option3
3. Tool Option4
4. Tool Option5
5. Country Group
6. Area Option
7. ADC Calibration
8. White Balance    
         ►
9. 10 Point WB
10. Test Pattern
11. EDID D/L
12. Sub B/C
13. Touch Sensitivity Setting
White Balance
Color Temp.
R-Gain
G-Gain
B-Gain
R-Cut
G-Cut
B-Cut
Test-Pattern
Backlight
Reset
Cool
172
172
192
64
64
64
ON
100
To Set
Color 
Temperature
Cool
9,300k
°K
X=0.285 (±0.03)
Y=0.293 (±0.03)
<Test Signal>
Inner pattern
(204gray,80IRE)
Medium 8,000k
°K
X=0.295 (±0.03)
Y=0.305 (±0.03)
Warm
6,500k
°K
X=0.313 (±0.03)
Y=0.329 (±0.03)
Luminance
(cd/m²)
Cool
Min : 90
Typ : 110
<Test Signal>
Inner pattern
(204gray,80IRE)
Medium Min : 90
Typ : 110
Warm
Min : 90
Typ : 110
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