Read Sony KP-46WT510 Service Manual online
COLOR REAR VIDEO PROJECTION
SERVICE MANUAL
RA-6A
CHASSIS
MODEL NAME
REMOTE COMMANDER
DESTINATION
CHASSIS NO.
9-965-946-07
KP-46WT510
RM-Y909
US/CND
SCC-M10DA
KP-46WT510
RM-Y909
Self Diagnosis
Supported model
— 3 —
KP-46WT510
TABLE OF CONTENTS
SECTION TITLE
PAGE
SECTION TITLE
PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions .................................................................. 5
Safety Check-Out ........................................................................... 6
Self-Diagnostic Function................................................................. 7
Warnings and Cautions .................................................................. 5
Safety Check-Out ........................................................................... 6
Self-Diagnostic Function................................................................. 7
SECTION 1: DISASSEMBLY............................................................... 10
1-1. Rear Board Removal............................................................ 10
1-2. Chassis Assembly Removal................................................. 10
1-3. Service Position ................................................................... 10
1-4. H2 Board Removal................................................................11
1-5. H1 Board Removal................................................................11
1-6. H4 Board Removal................................................................11
1-7. Mirror Cover Removal .......................................................... 12
1-8. Beznet Assembly Removal .................................................. 12
1-9. SR Board Removal .............................................................. 12
1-10. AD Board and B Board Removal ......................................... 12
1-11. G Board Removal................................................................. 13
1-12. Terminal Board, A Board, D Board, U Board, and
1-2. Chassis Assembly Removal................................................. 10
1-3. Service Position ................................................................... 10
1-4. H2 Board Removal................................................................11
1-5. H1 Board Removal................................................................11
1-6. H4 Board Removal................................................................11
1-7. Mirror Cover Removal .......................................................... 12
1-8. Beznet Assembly Removal .................................................. 12
1-9. SR Board Removal .............................................................. 12
1-10. AD Board and B Board Removal ......................................... 12
1-11. G Board Removal................................................................. 13
1-12. Terminal Board, A Board, D Board, U Board, and
UD Board Removal .............................................................. 13
1-13. Picture Tube Removal.......................................................... 14
1-14. High-Voltage Cable Installation and Removal...................... 14
1-14. High-Voltage Cable Installation and Removal...................... 14
SECTION 2: SET-UP ADJUSTMENTS................................................ 15
2-1. Screen Voltage Adjustment (Coarse Adjustment) ................ 15
2-2. Screen (G2) Adjustment (Fine Adjustment).......................... 15
2-3. Defl ection Yoke Tilt Adjustment ............................................ 15
2-4. Focus Lens Adjustment........................................................ 16
2-5. Focus VR Adjustment........................................................... 16
2-6. 2-Pole Magnet and Centering Magnet Adjustment .............. 17
2-7. Centering Magnet Adjustment.............................................. 17
2-8. 4-Pole Magnet Adjustment ................................................... 17
2-9. Blue Defocus Adjustment ..................................................... 17
2-10. Electrical Adjustments by Remote Commander................... 18
2-11. Adjustable Service Data Lists .............................................. 19
2-12. Registration Adjustment ....................................................... 30
2-13. PJE Adjustment (Sub Defl ection Adjustment) ...................... 32
2-14. Auto Registration Offsets ..................................................... 34
2-15. Auto Registration Error Codes ............................................. 35
2-16. Auto Registration Diagnostics .............................................. 36
2-2. Screen (G2) Adjustment (Fine Adjustment).......................... 15
2-3. Defl ection Yoke Tilt Adjustment ............................................ 15
2-4. Focus Lens Adjustment........................................................ 16
2-5. Focus VR Adjustment........................................................... 16
2-6. 2-Pole Magnet and Centering Magnet Adjustment .............. 17
2-7. Centering Magnet Adjustment.............................................. 17
2-8. 4-Pole Magnet Adjustment ................................................... 17
2-9. Blue Defocus Adjustment ..................................................... 17
2-10. Electrical Adjustments by Remote Commander................... 18
2-11. Adjustable Service Data Lists .............................................. 19
2-12. Registration Adjustment ....................................................... 30
2-13. PJE Adjustment (Sub Defl ection Adjustment) ...................... 32
2-14. Auto Registration Offsets ..................................................... 34
2-15. Auto Registration Error Codes ............................................. 35
2-16. Auto Registration Diagnostics .............................................. 36
SECTION 3: SAFETY-RELATED ADJUSTMENTS............................. 37
D BOARD ..................................................................................... 37
3-1. HV Regulation Circuit Check and Adjustment ..................... 37
3-2. HV Hold Down Circuit Operation Check and Adjustment .... 37
G BOARD ..................................................................................... 38
3-3. +B Max Voltage Confi rmation .............................................. 38
3-4. +B OVP Confi rmation........................................................... 38
3-1. HV Regulation Circuit Check and Adjustment ..................... 37
3-2. HV Hold Down Circuit Operation Check and Adjustment .... 37
G BOARD ..................................................................................... 38
3-3. +B Max Voltage Confi rmation .............................................. 38
3-4. +B OVP Confi rmation........................................................... 38
SECTION 4: CIRCUIT ADJUSTMENTS.............................................. 39
4-1. Blue Offset Adjustment......................................................... 39
4-2. P & P Sub Contrast Adjustment (Video) (SCON) ................. 39
4-3. P & P Sub Contrast Adjustment (RF) (SCON) ..................... 39
4-4. P & P Sub-Hue and Sub-Color Adjustment
4-2. P & P Sub Contrast Adjustment (Video) (SCON) ................. 39
4-3. P & P Sub Contrast Adjustment (RF) (SCON) ..................... 39
4-4. P & P Sub-Hue and Sub-Color Adjustment
(Video) (SHUE, SCOL) ........................................................ 39
4-5. P & P Sub-Hue and Sub-Color Adjustment
(RF) (SHUE, SCOL)............................................................. 40
SECTION 5: DIAGRAMS..................................................................... 41
5-1. Circuit Boards Location ........................................................ 41
5-2. Printed Wiring Boards and
5-2. Printed Wiring Boards and
Schematic Diagrams Information ......................................... 41
5-3. Block Diagrams .................................................................... 43
5-4. Schematics and Supporting Information ............................. 46
5-4. Schematics and Supporting Information ............................. 46
CR Board Schematic Diagram ............................................ 46
CB Board Schematic Diagram ............................................ 47
CG Board Schematic Diagram ............................................ 48
V Board Schematic Diagram ............................................... 49
G Board Schematic Diagram ............................................... 50
UD Board Schematic Diagram ............................................ 52
A Board Schematic Diagram (1 of 3).................................... 54
A Board Schematic Diagram (2 of 3).................................... 55
A Board Schematic Diagram (3 of 3).................................... 56
AD Board Schematic Diagram ............................................ 60
U Board Schematic Diagram ............................................... 62
B Board Schematic Diagram (1 of 2) ................................... 65
B Board Schematic Diagram (2 of 2) ................................... 66
D Board Schematic Diagram................................................ 69
SR Board Schematic Diagram ............................................ 72
H2 Board Schematic Diagram ............................................. 72
H1 Board Schematic Diagram ............................................. 74
H4 Board Schematic Diagram ............................................. 75
CB Board Schematic Diagram ............................................ 47
CG Board Schematic Diagram ............................................ 48
V Board Schematic Diagram ............................................... 49
G Board Schematic Diagram ............................................... 50
UD Board Schematic Diagram ............................................ 52
A Board Schematic Diagram (1 of 3).................................... 54
A Board Schematic Diagram (2 of 3).................................... 55
A Board Schematic Diagram (3 of 3).................................... 56
AD Board Schematic Diagram ............................................ 60
U Board Schematic Diagram ............................................... 62
B Board Schematic Diagram (1 of 2) ................................... 65
B Board Schematic Diagram (2 of 2) ................................... 66
D Board Schematic Diagram................................................ 69
SR Board Schematic Diagram ............................................ 72
H2 Board Schematic Diagram ............................................. 72
H1 Board Schematic Diagram ............................................. 74
H4 Board Schematic Diagram ............................................. 75
5-5. IC Block Diagrams ............................................................... 76
A Board ................................................................................ 76
B Board ................................................................................ 77
CR Board ............................................................................. 78
CG Board ............................................................................. 78
CB Board.............................................................................. 78
U Board ................................................................................ 79
B Board ................................................................................ 77
CR Board ............................................................................. 78
CG Board ............................................................................. 78
CB Board.............................................................................. 78
U Board ................................................................................ 79
5-6. Semiconductors ................................................................... 80
SECTION 6: EXPLODED VIEWS ........................................................ 81
6-1. Cover.................................................................................... 81
6-2. Chassis ................................................................................ 82
6-3. Picture Tube ......................................................................... 83
6-2. Chassis ................................................................................ 82
6-3. Picture Tube ......................................................................... 83
SECTION 7: ELECTRICAL PARTS LIST............................................ 84
— 4 —
KP-46WT510
120V AC, 60Hz
230W
Under 1 W
Under 1 W
DVI-HDTV
1 terminal, 3.3V T.M.D.S., 50 ohms
The DVI-HDTV input terminal is compliant with the EIA-861 stand-
ard and is not intended for use with personal computers.
1 terminal, 3.3V T.M.D.S., 50 ohms
The DVI-HDTV input terminal is compliant with the EIA-861 stand-
ard and is not intended for use with personal computers.
Video (IN)
4 total (1 on front panel)
1Vp-p, 75ohms unbalanced, sync negative
4 total (1 on front panel)
1Vp-p, 75ohms unbalanced, sync negative
S Video (IN)
3 total (1 on front panel)
Y: 1Vp-p, 75ohms unbalanced, sync negative
C: 0.286Vp-p (Burst signal), 75ohms
3 total (1 on front panel)
Y: 1Vp-p, 75ohms unbalanced, sync negative
C: 0.286Vp-p (Burst signal), 75ohms
Audio (IN)
6 total (1 on front panel)
500 mVrms (100% modulation)
Impedance:47 kilo ohms
6 total (1 on front panel)
500 mVrms (100% modulation)
Impedance:47 kilo ohms
Projection System
3 picture tubes, 3 lenses, horizontal in-line system
Picture Tube
7-inch high-brightness monochrome tubes (6.3 raster size),
with optical coupling and liquid cooling system.
Projection Lenses
High performance, large diameter hybrid lens F1.1
Antenna
75 ohm external terminal for VHF/UHF
Television System
NTSC,
American
TV
Standard
Channel Coverage
VHF: 2-13/ UHF: 14-69/ CATV: 1-125
SPECIFICATIONS
Design and specifi cations are subject to change without notice.
Power Requirements
Power Consumption (W)
In Use (Max)
In
Standby
Inputs/Outputs
Screen Size (measured diagonally)
46 inches
Supplied Accessories
Remote Control RM-Y909
Batteries (2) size AA (R6)
Batteries (2) size AA (R6)
Optional Accessories
A/V Cable (VMC-810/820/830 HG)
Audio Cable (RKC-515HG)
Component Video Cable (VMC-10/30 HG)
Control S Cable (RK-G69HG)
AV Receiver (STR-V555ES or equivalent)
TV Stand
Audio Cable (RKC-515HG)
Component Video Cable (VMC-10/30 HG)
Control S Cable (RK-G69HG)
AV Receiver (STR-V555ES or equivalent)
TV Stand
SU-46WT5
Audio (VAR/RIX)
1 total
500 mVrms at the maximum volume setting (Variable)
500 mVrms (Fixed)
Impedance (Output):1 kilo ohm
1 total
500 mVrms at the maximum volume setting (Variable)
500 mVrms (Fixed)
Impedance (Output):1 kilo ohm
TV Out
1 total
Video: 1 Vp-p 75 ohms unbalanced, Sync negative
Audio: 500 m Vrms (100% modulation)
Impedance (output): 1 kilo ohms
1 total
Video: 1 Vp-p 75 ohms unbalanced, Sync negative
Audio: 500 m Vrms (100% modulation)
Impedance (output): 1 kilo ohms
Control S (IN/OUT)
1 total
Minijacks
1 total
Minijacks
Component Video Input
2 (Y, PB, PR)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
PB: 0.7 Vp-p, 75 ohms;
PR: 0.7 Vp-p, 75 ohms
2 (Y, PB, PR)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
PB: 0.7 Vp-p, 75 ohms;
PR: 0.7 Vp-p, 75 ohms
RF Inputs
2 total
2 total
Converter
1 total
1 total
KP-46WT510
20W x 2
1086 x 1017 x 609 mm
42
42
3/4
x 40 x 24 in
61.3
kg
135
lbs
Speaker Output (W)
Dimensions (W x H x D)
mm
in
in
Mass kg
lbs
— 5 —
KP-46WT510
WARNINGS AND CAUTIONS
CAUTION
Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT, after
removing the anode.
removing the anode.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of
this receiver is directly connected to the ac power line.
this receiver is directly connected to the ac power line.
!
SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe
operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements
published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures
whenever critical components are replaced or improper operation is suspected.
operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements
published by Sony. Circuit adjustments that are critical for safe operation are identifi ed in this manual. Follow these procedures
whenever critical components are replaced or improper operation is suspected.
ATTENTION!!
Apres avoir deconnecte le cap de l’anode, court-circuiter l’anode du tube cathodique et celui de l’anode du cap au chassis metallique
de l’appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique.
de l’appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique.
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout
dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
!
ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces
sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero
de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance
est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque
remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero
de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance
est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque
remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.