STR-DA5200ES - Sony Audio Service Manual (repair manual)

str-da5200es service manual
Model
STR-DA5200ES
Pages
127
Size
19.7 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
str-da5200es.pdf
Date

Read Sony STR-DA5200ES Service Manual online

SERVICE MANUAL
MULTI CHANNEL AV RECEIVER
SPECIFICATIONS
STR-DA5200ES
Ver. 1.0  2006.09
– Continued on next page –
9-887-400-01
2006I05-1
© 2006.09
Sony Corporation
Home Audio Division
Published by Sony Techno Create Corporation
US Model
Canadian Model
AEP Model
UK Model
This receiver incorporates Dolby* Digital and Pro Logic Surround and the DTS** Digital Surround System.
*
Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic”, “Surround EX”, and the double-D symbol are trademarks of Dolby Laboratories.
 
** Manufactured under license from Digital Theater Systems, Inc. U.S. Pat.
 
No’s. 5,451,942; 5,956,674; 5,974,380; 5,978,762; 6,226,616; 6,487,535 and other U.S. and world-wide patents issued and pending. 
“DTS”, “DTS-ES”, “Neo:6”, and “DTS 96/24” are trademarks of Digital Theater Systems, Inc. 
 
Copyright 1996, 2003 Digital Theater Systems, Inc. All Rights Reserved.
 
AUDIO POWER 
SPECIFICATIONS
POWER OUTPUT AND TOTAL 
HARMONIC DISTORTION:
With 8 ohm loads, both channels driven, from 
20 
− 20,000 Hz; rated 120 watts per channel 
minimum RMS power, with no more than 
0.09% total harmonic distortion from 250 
milliwatts to rated output.
Amplifier section 
(US and Canadian models)
POWER OUTPUT
Rated Power Output at Stereo Mode
1) 2)
(8 ohms 20 Hz 
− 20 kHz, 
THD 0.09%):
120 W + 120 W
Reference Power Output at Stereo Mode
(4 ohms 20 Hz 
− 20 kHz, 
THD 0.15%):
120 W + 120 W
Reference Power Output
(8 ohms 1 kHz, THD 0.7%)
FRONT
2)
130 W + 130 W
CENTER
2)
: 130 W
SURROUND
2)
130 W + 130 W
SURROUND BACK
2)
130 W + 130 W
Reference Power Output
(4 ohms 1 kHz, THD 0.7%)
FRONT
2)
130 W + 130 W
CENTER
2)
: 130 W
SURROUND
2)
130 W + 130 W
SURROUND BACK
2)
130 W + 130 W
1)
Depending on the sound field settings and the 
source, there may be no sound output.
2)
Measured under the following conditions:
Power requirements: 120 V AC, 60 Hz
(US and Canadian models)
Amplifier section
POWER OUTPUT
Rated Power Output at Stereo Mode
1) 2)
(8 ohms 1 kHz, THD 
0.7%):
125 W + 125 W
Reference Power Output at Stereo Mode
2)
(4 ohms 1 kHz, THD 
0.7%):
125 W + 125 W
Reference Power Output
(8 ohms 20 Hz 
− 20 kHz, 
THD 0.09%)
FRONT
2)
120 W + 120 W
CENTER
2)
120 W
SURROUND
2)
120 W + 120 W
SURROUND BACK
2)
120 W + 120 W
Reference Power Output
(4 ohms 20 Hz 
− 20 kHz, 
THD 0.15%)
FRONT
2)
120 W + 120 W
CENTER
2)
120 W
SURROUND
2)
120 W + 120 W
SURROUND BACK
2)
120 W + 120 W
Reference Power Output at Stereo Mode
(8 ohms 1 kHz, THD 
10%):
150 W + 150 W
(AEP and UK models)
2
STR-DA5200ES
Reference Power Output at Stereo Mode
(4 ohms 1 kHz, THD 
10%):
150 W + 150 W
Reference Power Output
(8 ohms 1 kHz, THD 10%)
FRONT
2)
150 W + 150 W
CENTER
2)
150 W
SURROUND
2)
150 W + 150 W
SURROUND BACK
2)
150 W + 150 W
Reference Power Output
(4 ohms 1 kHz, THD 10%)
FRONT
2)
150 W + 150 W
CENTER
2)
150 W
SURROUND
2)
150 W + 150 W
SURROUND BACK
2)
150 W + 150 W
1)
Depending on the sound field settings and the 
source, there may be no sound output.
2)
Measured under the following conditions:
Power requirements: 230 V AC, 50/60 Hz 
(in countries/area in Europe 
other than the UK)
240 V AC, 50/60 Hz 
(in the UK and general area)
AM tuner section (AEP and UK models)
Tuning range
531 
− 1,602 kHz (With 9-
kHz tuning scale)
Antenna (aerial)
Loop antenna (aerial)
Usable sensitivity
50 dB 
µ/m (at 999 kHz)
S/N
54 dB (at 50 mV/m)
Harmonic distortion 0.5% (50 mV/m, 400 Hz)
Selectivity
35 dB
Frequency response
Inputs (Analog)
Inputs (Digital)
Outputs
EQUALIZER
FM tuner section
Tuning range
87.5 
− 108.0 MHz
Antenna (aerial)
FM wire antenna (aerial)
Antenna (aerial) terminals
75 ohms, unbalanced
Sensitivity
Mono:
18.3 dBf, 2.2 
µV/75 ohms
Stereo:
38.3 dBf, 22.5 
µV/75 ohms 
Usable sensitivity 11.2 dBf, 1 
µV/75 ohms
S/N
Mono:
76 dB 
Stereo:
70 dB
Harmonic distortion at 1 kHz
Mono:
0.3%
Stereo:
0.5%
Separation
45 dB at 1 kHz
Frequency response 30 Hz 
− 15 kHz, +0.5/−2 dB 
Selectivity
60 dB at 400 kHz
A
(US and Canadian models)
M tuner section
Tuning range
530 
− 1,710 kHz
3)
 (With 
10-kHz tuning scale)
531 
− 1,710 kHz
3)
 (With 9-
kHz tuning scale)
Antenna (aerial)
Loop antenna (aerial)
Usable sensitivity
50 dB 
µ/m (at 1,000 kHz or 
999 kHz)
S/N
54 dB (at 50 mV/m)
Harmonic distortion 0.5% (50 mV/m, 400 Hz)
Selectivity
At 9 kHz:
35 dB
At 10 kHz:
40 dB
3)
You can change the AM tuning scale to either 9 
kHz or 10 kHz. After tuning in any AM station, 
turn off the receiver. While holding down 
TUNING MODE, press POWER on the receiver. 
All preset stations will be erased when you change 
the tuning scale. To reset the scale to 10 kHz (or 9 
kHz), repeat the procedure.
USB section
Bit rate
ATRAC:
48 
− 352 kbps (ATRAC3 
plus), 66/105/132 kbps 
(ATRAC3)
MP3 (MPEG 1 Audio Layer-3):
− 320kbps, VBR
WMA:
48 
− 192 kbps, VBR
Sampling frequencies
ATRAC:
44.1 kHz
MP3 (MPEG 1 Audio Layer-3):
32/44.1/48 kHz
WMA:
44.1 kHz
PHONO
RIAA equalization curve 
± 0.5 dB
MULTI CHANNEL 
INPUT, SA-CD/CD, 
TAPE/CD-R, 
MD/DAT, DVD, 
VIDEO 1/2/3
10 Hz 
− 100 kHz
± 3 dB
PHONO
Sensitivity: 2.5mV
Impedance: 50kohms
S/N: 90dB (A, 20 kHz 
LPF)
MULTI CHANNEL
INPUT, SA-CD/CD, 
TAPE/CD-R, MD/DAT, 
DVD, TV/SAT, 
VIDEO1/2/3
Sensitivity: 150mV
Impedance: 50kohms
S/N: 100dB (A, 20 kHz 
LPF)
DVD, TAPE/CD-R, 
SA-CD/CD (Coaxial)
Impedance: 75ohms
S/N: 96dB (A, 20 kHz 
LPF)
VIDEO 1/2/3, TV/SAT, 
MD/DAT (Optical)
S/N: 96 dB
(A, 20 kHz LPF)
TAPE/CD-R, MD/DAT
(REC OUT),
VIDEO1/2 (AUDIO OUT)
Voltage:150mV
Impedance: 1kohms
FRONT L/R, CENTER, 
SURROUND L/R, 
SURROUND BACK L/R, 
SUB WOOFER
Voltage: 2V
Impedance: 1kohms
Gain levels
±10 dB, 1 dB step
Video section
Inputs/Outputs
Video:
1 Vp-p, 75 ohms
S video:
Y: 1 Vp-p, 75 ohms
C: 0.286 Vp-p, 75 ohms
COMPONENT VIDEO:
Y: 1 Vp-p, 75 ohms
P
B
/C
B
: 0.7 Vp-p, 75 ohms
P
R
/C
R
: 0.7 Vp-p, 75 ohms
80 MHz HD Pass Through
General (US and Canadian models)
Power requirements 120 V AC, 60 Hz
Power consumption 480 W/580 VA (US/
Canada)
Power consumption (during standby mode)
1 W
AC outlets
2 switched, 100 W/0.8 A 
MA
X
Dimensions
430 
× 175 × 430 mm 
(width/height/depth)
including projecting parts 
and controls
Mass (Approx.)
15.5 kg (34 lb 3 oz)
Supplied accessories
Operating Instructions
Quick Setup Guide (1)
Optimizer microphone ECM-AC1 (1)
FM wire antenna (aerial) (1)
AM loop antenna (aerial) (1)
AC power cord (mains lead) (1)
Remote commander RM-AAL005 (1) 
(US and Canadian models)
Remote commander RM-AAU009 (1)
R6 (size-AA) batteries (4)
Design and specifications are subject to 
change without notice.
General (AEP and UK models)
Power requirements 230 V AC, 50/60 Hz 
(in countries/area in 
Europe other than UK)
240 V AC, 50/60 Hz 
(in UK and general area)
Power consumption 480 W
Power consumption (during standby mode)
1 W
AC outlets
1 switched, 100 W MA
X
(Models for countries/
areas in Europe other than 
the UK.)
Dimensions
430 
× 175 × 430 mm 
(width/height/depth)
including projecting parts 
and controls
Mass (Approx.)
15.5 kg
Remote commander RM-AAL006 (1) 
(AEP and UK models)
3
STR-DA5200ES
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK 
 0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0
  SUR
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE
FONCTIONNEMENT.  NE  REMPLACER  CES  COM-  POSANTS
QUE  PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT
DONNÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS
PUBLIÉS  PAR  SONY.
SAFETY  CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable.  (See
Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
0.15 
µ
F
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
4
STR-DA5200ES
TABLE  OF  CONTENTS
1.
SERVICING  NOTES
..............................................
5
2.
GENERAL
.................................................................. 11
3.
DISASSEMBLY
3-1.
Disassembly Flow .......................................................... 19
3-2.
Case ................................................................................ 20
3-3.
Front Panel Assy ............................................................. 20
3-4.
S-VIDEO/CIS Board ...................................................... 21
3-5.
Tuner ............................................................................... 21
3-6.
E-VOLUME Board ........................................................ 22
3-7.
VIDEO Board ................................................................. 22
3-8.
ZONE3/SP TERMINAL Board ...................................... 23
3-9.
AUDIO Board ................................................................. 23
3-10. DC-DC-HDMI Board/Power Transformer (T01) ........... 24
3-11. MAIN Board ................................................................... 24
4.
TEST  MODE
............................................................. 25
5.
ELECTRICAL  ADJUSTMENTS
........................ 28
6.
DIAGRAMS
6-1.
Block Diagram – CONTROL Section – ......................... 29
6-2.
Block Diagram – DSP Section – .................................... 30
6-3.
Block Diagram
– HDMI RECEIVER/TRANSCEIVER Section – ......... 31
6-4.
Block Diagram – VIDEO PROCESS Section – ............. 32
6-5.
Block Diagram – USB, XM RECEIVER Section – ....... 33
6-6.
Block Diagram – ANALOG AUDIO Section – ............. 34
6-7.
Block Diagram – POWER AMP Section – .................... 35
6-8.
Block Diagram – VIDEO Section – ............................... 36
6-9.
Block Diagram – DISPLAY Section – ........................... 37
6-10. Block Diagram – POWER SUPPLY Section – .............. 38
6-11. Printed Wiring Board
– DIGITAL Board (Component Side) – ......................... 40
6-12. Printed Wiring Board
– DIGITAL Board (Conductor Side) – ........................... 41
6-13. Schematic Diagram – DIGITAL Board (1/5) – .............. 42
6-14. Schematic Diagram – DIGITAL Board (2/5) – .............. 43
6-15. Schematic Diagram – DIGITAL Board (3/5) – .............. 44
6-16. Schematic Diagram – DIGITAL Board (4/5) – .............. 45
6-17. Schematic Diagram – DIGITAL Board (5/5) – .............. 46
6-18. Schematic Diagram – HDMI Board (1/9) – ................... 47
6-19. Schematic Diagram – HDMI Board (2/9) – ................... 48
6-20. Schematic Diagram – HDMI Board (3/9) – ................... 49
6-21. Schematic Diagram – HDMI Board (4/9) – ................... 50
6-22. Schematic Diagram – HDMI Board (5/9) – ................... 51
6-23. Schematic Diagram – HDMI Board (6/9) – ................... 52
6-24. Schematic Diagram
– HDMI Board (7/9) (US and Canadian models) – ........ 53
6-25. Schematic Diagram – HDMI Board (8/9) – ................... 54
6-26. Schematic Diagram – HDMI Board (9/9) – ................... 55
6-27. Printed Wiring Board – HDMI Board (Side A) – ........... 56
6-28. Printed Wiring Board – HDMI Board (Side B) – ........... 57
6-29. Printed Wiring Board – DSP Board – ............................ 58
6-30. Schematic Diagram – DSP Board – ............................... 59
6-31. Printed Wiring Board – USB Board – ............................ 60
6-32. Schematic Diagram – USB Board (1/3) – ...................... 61
6-33. Schematic Diagram – USB Board (2/3) – ...................... 62
6-34. Schematic Diagram – USB Board (3/3) – ...................... 63
6-35. Printed Wiring Board – CIS Board – .............................. 64
6-36. Schematic Diagram – CIS Board – ................................ 65
6-37. Printed Wiring Board
– AUDIO Board (Component Side) – ............................ 66
6-38. Printed Wiring Board
– AUDIO Board (Conductor Side) – .............................. 67
6-39. Schematic Diagram – AUDIO Board (1/2) – ................. 68
6-40. Schematic Diagram – AUDIO Board (2/2) – ................. 69
6-41. Printed Wiring Boards – E-VOLUME Section – ........... 70
6-42. Schematic Diagram – E-VOLUME Section – ................. 71
6-43. Printed Wiring Board – A CLASS AMP Board – .......... 72
6-44. Schematic Diagram – A CLASS AMP Board – ............. 73
6-45. Printed Wiring Board – POWER AMP Board – ............ 74
6-46. Schematic Diagram – POWER AMP Board – ............... 75
6-47. Printed Wiring Board – BIAS Board – ........................... 76
6-48. Schematic Diagram – BIAS Board – ............................. 77
6-49. Schematic Diagram – MAIN Board (1/2) – ................... 78
6-50. Schematic Diagram – MAIN Board (2/2) – ................... 79
6-51. Printed Wiring Board – MAIN Board – ......................... 80
6-52. Printed Wiring Board – VIDEO Board – ........................ 81
6-53. Schematic Diagram – VIDEO Board (1/2) – .................. 82
6-54. Schematic Diagram – VIDEO Board (2/2) – .................. 83
6-55. Printed Wiring Board – S-VIDEO Board – .................... 84
6-56. Schematic Diagram – S-VIDEO Board – ....................... 85
6-57. Printed Wiring Boards
– SP TERMINAL/VIDEO 3 Boards – ........................... 86
6-58. Schematic Diagram
– SP TERMINAL/VIDEO 3 Boards – ........................... 87
6-59. Printed Wiring Board – DISPLAY Board – ................... 88
6-60. Schematic Diagram – DISPLAY Board – ...................... 89
6-61. Printed Wiring Boards – KEY Section – ........................ 90
6-62. Schematic Diagram – KEY Section – ............................ 91
6-63. Printed Wiring Boards – DC Section – .......................... 92
6-64. Printed Wiring Boards – AC Section – ........................... 93
6-65. Schematic Diagram – POWER SUPPLY Section – ....... 94
7.
EXPLODED  VIEWS
7-1.
Case Section ................................................................... 147
7-2.
DISPLAY Board Block .................................................. 148
7-3.
Front Panel Block ........................................................... 149
7-4.
VIDEO Board Block ...................................................... 150
7-5.
AUDIO Board Block ...................................................... 151
7-6.
MAIN Board Block ........................................................ 152
7-7.
Heat Sink Block .............................................................. 153
8.
ELECTRICAL  PARTS  LIST
............................... 154
Page of 127
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Download Sony STR-DA5200ES Service Manual (Repair Manual)

Here you can read online and download Sony STR-DA5200ES Service Manual in PDF. STR-DA5200ES service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony STR-DA5200ES Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.