Read Sony FST-ZUX9 / HCD-ZUX9 / LBT-ZUX9 Service Manual online
SERVICE MANUAL
MINI Hi-Fi COMPONENT SYSTEM
SPECIFICATIONS
Ver. 1.2 2008.03
9-887-765-03
2008C04-1
© 2008.03
© 2008.03
Sony Corporation
Audio Business Group
Published by Sony Techno Create Corporation
Published by Sony Techno Create Corporation
• HCD-ZUX9 is the tuner, deck, CD
and amplifier section in FST-ZUX9,
LBT-ZUX9.
LBT-ZUX9.
Amplifier section
The following are measured at
US model:
AC 120 V, 60 Hz
Mexican model:
AC 127 V, 60 Hz
Other models:
AC 120, 220, 240 V, 50/60 Hz
AC 120 V, 60 Hz
Mexican model:
AC 127 V, 60 Hz
Other models:
AC 120, 220, 240 V, 50/60 Hz
Front/Surround speaker
Power Output (rated):
Power Output (rated):
160 W + 160 W (at 6
Ω, 1 kHz,
1% THD)
RMS output power (reference):
250 W + 250 W (per channel at 6
Ω,
1 kHz, 10% THD)
Inputs
VIDEO (AUDIO IN) L/R :
VIDEO (AUDIO IN) L/R :
Voltage 250 mV, impedance
47 kilohms
47 kilohms
AUDIO (AUDIO IN) L/R:
Voltage 450 mV, impedance
47 kilohms
47 kilohms
MIC:
Sensitivity 1 mV, impedance
10 kilohms
(USB) port:
Type A
10 kilohms
(USB) port:
Type A
Outputs
PHONES:
PHONES:
accepts headphones of 8 ohms or more
Disc player section
System
Compact disc and digital audio system
Laser
Semiconductor laser
(
(
λ = 770 – 810 nm)
Emission duration: continuous
Laser Output
Max. 44.6
µ
W*
* This output is the value measured at
a distance of 200 mm from the
objective lens surface on the Optical
Pick-up Block with 7 mm aperture.
objective lens surface on the Optical
Pick-up Block with 7 mm aperture.
Frequency response
2 Hz – 20 kHz
Wave length
770 – 810 nm
Signal-to-noise ratio
More than 90 dB
Dynamic range
More than 88 dB
– Continued on next page –
HCD-ZUX9
Model Name Using Similar Mechanism
HCD-GTX88
CD Mechanism Type
CDM74KF-K6BD91UR-WOD
CD Section
Base Unit Name
BU-K6BD91UR-WOD
Optical Pick-up Name
KSM-213DCP
Tape Section
Model Name Using Similar Mechanism
HCD-GTX88
US Model
E Model
Australian Model
AUDIO POWER SPECIFICATION
(US model only)
(US model only)
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION:
HARMONIC DISTORTION:
With 6-ohm loads, both channels driven,
from 120 Hz – 10 kHz; rates 160 watts per
channel minimum RMS power, with no
more than 10 % total harmonic distortion
from 250 milliwatts to rated output.
from 120 Hz – 10 kHz; rates 160 watts per
channel minimum RMS power, with no
more than 10 % total harmonic distortion
from 250 milliwatts to rated output.
2
HCD-ZUX9
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
Tape deck section
Recording system
4-track 2-channel stereo
Frequency response
50 – 13,000 Hz (
±
3 dB),
using Sony TYPE I tape
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
US model:
87.5 – 108.0 MHz (100 kHz step)
Other models:
87.5 – 108.0 MHz (50 kHz step)
87.5 – 108.0 MHz (100 kHz step)
Other models:
87.5 – 108.0 MHz (50 kHz step)
Antenna
FM lead antenna
Antenna terminals
75 ohms unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
US and AUS models:
530 – 1,710 kHz (with the interval set
at 10 kHz)
531 – 1,710 kHz (with the interval set
at 9 kHz)
Other models:
531 – 1,602 kHz (with the interval set
at 9 kHz)
530 – 1,610 kHz (with the interval set
at 10 kHz)
530 – 1,710 kHz (with the interval set
at 10 kHz)
531 – 1,710 kHz (with the interval set
at 9 kHz)
Other models:
531 – 1,602 kHz (with the interval set
at 9 kHz)
530 – 1,610 kHz (with the interval set
at 10 kHz)
Antenna
AM loop antenna
Antenna terminals
External antenna terminal
Intermediate frequency
450 kHz
USB section
Supported bit rate
MP3 (MPEG 1 Audio Layer 3):
32 – 320 kbps, VBR
32 – 320 kbps, VBR
Sampling frequencies
MP3 (MPEG 1 Audio Layer 3):
32/44.1/48 kHz
32/44.1/48 kHz
Transfer speed
Full-Speed
Supported USB device
Mass Storage Class
Maximum current
500 mA
General
Power requirements
US model: 120 V AC, 60 Hz
MX model: 127 V AC, 60 Hz
AUS model: 230 – 240 V AC,
50/60 Hz
Other models: 120 V, 220 V or
230 – 240 V AC, 50/60 Hz, adjustable
with voltage selector
MX model: 127 V AC, 60 Hz
AUS model: 230 – 240 V AC,
50/60 Hz
Other models: 120 V, 220 V or
230 – 240 V AC, 50/60 Hz, adjustable
with voltage selector
Power consumption
420 W
Dimensions (Approx.)
491
×
297.5
×
460 mm (w/h/d)
Mass (Approx.)
20 kg
Supplied accessories:
Remote Commander (2)
R6 (size AA) batteries (4)
AM loop antenna (1)
FM lead antenna (1)
Front speaker pads (8)
Surround speaker pads (8)
Speaker cords (4)
R6 (size AA) batteries (4)
AM loop antenna (1)
FM lead antenna (1)
Front speaker pads (8)
Surround speaker pads (8)
Speaker cords (4)
Design and specifications are subject to
change without notice.
change without notice.
Ver. 1.2
• Abbreviation
AUS : Australian model
MX : Mexican model
MX : Mexican model
3
HCD-ZUX9
1.5 k
Ω
0.15
µ
F
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
Notes on chip component replacement
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
damaged by heat.
Flexible Circuit Board Repairing
•
Keep the temperature of the soldering iron around 270 ˚C
during repairing.
during repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
other than those specified herein may result in hazardous radiation
exposure.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•
Unleaded solder melts at a temperature about 40 ˚C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C.
Caution: The printed pattern (copper foil) may peel away if
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•
Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
Laser component in this product is capable
of emitting radiation exceeding the limit for
Class 1.
of emitting radiation exceeding the limit for
Class 1.
This appliance is
claassified as a CLASS 1
LASER product. This
label is located on the
rear exterior.
claassified as a CLASS 1
LASER product. This
label is located on the
rear exterior.
Ver. 1.1
SAFETY CHECK-OUT (US MODEL)
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
Fig. A. Using an AC voltmeter to check AC leakage.
4
HCD-ZUX9
MODEL IDENTIFICATION
– BACK PANEL –
Model
Part No.
E2
3-095-364-0
s
E51
3-095-364-1
s
E13
3-095-364-2
s
MX
3-095-364-3
s
AUS
3-095-364-5
s
US
3-095-364-6
s
• Abbreviation
E2
: 120 V AC area in E model
E13 : 220-230 V AC area in E model
E51 : Chilean and Peruvian model
AUS : Australian model
MX : Mexican model
E51 : Chilean and Peruvian model
AUS : Australian model
MX : Mexican model
PART No.
PLAYABLE DISC
Format of discs
Logo
• AUDIO CD
• CD-R/-RW in AUDIO
CD format
• CD-R/-RW in DATA CD
format, containing MP3
audio tracks
audio tracks
1)
that
conforms to ISO 9660
2)
Level 1/Level 2, Joliet
(in expansion format), or
Multi Session
(in expansion format), or
Multi Session
3)
1)
MP3 (MPEG 1 Audio Layer 3) is a standard format defined
by ISO/MPEG which compresses audio data. MP3 audio
tracks must be in MPEG 1 Audio Layer 3 format.
by ISO/MPEG which compresses audio data. MP3 audio
tracks must be in MPEG 1 Audio Layer 3 format.
2)
A logical format of files and folders on CD-ROMs, defined
by ISO (International Organization for Standardization).
by ISO (International Organization for Standardization).
3)
This is a recording method that enables adding of data using
the Track-At-Once method. Conventional discs begin at a
disc control area called the Lead-in and end at an area called
Lead-out. A Multi Session disc is a disc having multiple
sessions, with each segment from Lead-in to Lead-out
regarded as a single session.
the Track-At-Once method. Conventional discs begin at a
disc control area called the Lead-in and end at an area called
Lead-out. A Multi Session disc is a disc having multiple
sessions, with each segment from Lead-in to Lead-out
regarded as a single session.
Ver. 1.2