Read Sharp XL-HP600 (serv.man9) Service Manual online
XL-HP600E
– 8 –
REMOVING AND REINSTALLING THE MAIN PARTS
TAPE MECHANISM SECTION
Perform steps 1 to 9 of the disassembly method to remove the
tape mechanism.
tape mechanism.
How to remove the Record/Playback Head
(See Fig. 8-1)
(See Fig. 8-1)
1. When you remove the screws (A1) x 2 pcs and (A2) x 1 pc.,
the record/playback head can be removed.
How to remove the Pinch Roller
(See Fig. 8-2)
(See Fig. 8-2)
1. Carefully bend the pinch roller pawl in the direction of the
arrow <A>, and remove the pinch roller (B1) x 1 pc., in the
direction of the arrow <B>.
direction of the arrow <B>.
Note:
When installing the pinch roller, pay attention to the spring
mounting position.
When installing the pinch roller, pay attention to the spring
mounting position.
How to remove the Belt
(See Fig. 8-3)
(See Fig. 8-3)
1. Remove the main belt (C1) x 1 pc., from the motor side.
2. Remove the FF/REW belt (C2) x 1 pc.
2. Remove the FF/REW belt (C2) x 1 pc.
How to remove the Motor (See Fig. 8-4)
1. Remove the screws (D1) x 2 pcs., to remove the motor.
Figure 8-1
Figure 8-2
Figure 8-3
Figure 8-4
(A1)x2
Ø2x6mm
Ø2x6mm
(A2)x1
Ø2x9mm
Ø2x9mm
Record/Playback
Head
Head
Erase Head
Clutch Ass'y
Pinch Roller
(B1)x1
(B1)x1
<A>
<B>
Pinch
Roller
Pawl
Roller
Pawl
Pull
Main Belt
(C1)x1
(C1)x1
FF/REW
Belt
(C2)x1
Belt
(C2)x1
Motor
FF/REW
Clutch
Clutch
Flywheel
(D1)x2
Ø2.6x5mm
Ø2.6x5mm
Motor
Clutch Ass'y
– 9 –
XL-HP600E
How to remove the Tray Motor and the Main Cam
Motor (See Fig. 9-2)
Motor (See Fig. 9-2)
1. Remove the CD changer mechanism unit by the method
described in page 6, and disassemble as shown in the
figure.
figure.
2. Remove the belt (B1) x 2 pcs from the motor side.
3. Remove the screws (B2) x 4 pcs.
4. Remove the tray motor and the main cam motor.
3. Remove the screws (B2) x 4 pcs.
4. Remove the tray motor and the main cam motor.
Figure 9-2
CD MECHANISM SECTION
Perform steps 1 to 4 and 11 to 12 of the disassembly method
to remove the CD mechanism.
to remove the CD mechanism.
How to remove the Optical Pickup
(See Fig. 9-1)
(See Fig. 9-1)
1. Remove the screws (A1) x 2 pcs and shaft (A2) x 1 pc.
2. Remove the stop washer (A3) x 1 pc and gear (A4) x 1 pc.
3. Remove the optical pickup.
2. Remove the stop washer (A3) x 1 pc and gear (A4) x 1 pc.
3. Remove the optical pickup.
Note:
After pulling out the optical pickup connector, wrap the tip of
it with conductive aluminium foil or the like to protect the
optical pickup from the static electricity.
After pulling out the optical pickup connector, wrap the tip of
it with conductive aluminium foil or the like to protect the
optical pickup from the static electricity.
Figure 9-1
Tray Motor
Main Cam
Motor
Motor
Belt
(B1) x1
(B1) x1
Belt
(B1) x1
(B1) x1
(B2) x2
ø2.6 x4mm
ø2.6 x4mm
(B2) x2
ø2.6 x4mm
ø2.6 x4mm
(A1) x2
ø2.6 x5mm
ø2.6 x5mm
CD
Mechanism
Mechanism
Stop Washer
(A3) x1
(A3) x1
Optical Pickup
Gear
(A4) x1
(A4) x1
Shaft
(A2) x1
(A2) x1
CD Disk
Disk Holder
Turn the main cam clockwise
and raise the CD mechanism
and disk holder up to the
uppermost position.
and raise the CD mechanism
and disk holder up to the
uppermost position.
CD Changer
Mechanism Unit
Mechanism Unit
(When CD is in playback state)
Disk Tray 1
Disk Tray 2
Disk Tray 3
Disc Holder
CD Mechanism
Press in turns the arrow
parts, starting with the
uppermost one, to
withdraw the disc trays
parts, starting with the
uppermost one, to
withdraw the disc trays
Turn the main cam clockwise
and raise the CD mechanism
and disk holder up to the
uppermost position.
and raise the CD mechanism
and disk holder up to the
uppermost position.
CD Changer
Mechanism unit
Mechanism unit
(When CD exists in the tray)
1
2
3
CD Disk
Figure 9-3
Figure 9-4
How to remove the CD Disc
(When CD is in the playback state) (See Fig. 9-3)
(When CD is in the playback state) (See Fig. 9-3)
1. Remove the cabinet and front panel.
2. Disassemble as shown in the figure so that the CD disc of
2. Disassemble as shown in the figure so that the CD disc of
CD changer becomes visible.
3. Remove the CD disc as shown in the figure.
How to remove the CD Disc
(When CD exists in the tray) (See Fig. 9-4)
(When CD exists in the tray) (See Fig. 9-4)
1. Remove the cabinet and front panel.
2. Disassemble as shown in the figure so that the CD disc of
2. Disassemble as shown in the figure so that the CD disc of
CD changer can be taken out.
3. Remove the CD disc from the tray as shown in the figure.
XL-HP600E
– 10 –
Main Cam
Up
Down
Move to the center
CD Mechanism
Cam Position Number
Change lever 1
Back
Front
Center Gear
Change lever 2
Change lever 3
1. Rotate Main Cam anticlockwise to lower the CD
Mechanism, and then move Cam Position Number to
the center. (Figure 10-1)
No. A (For DISC1)
No. 6 (For DISC2) See Position List
No. 2 (For DISC3)
Mechanism, and then move Cam Position Number to
the center. (Figure 10-1)
No. A (For DISC1)
No. 6 (For DISC2) See Position List
No. 2 (For DISC3)
3. Rotate Main Cam and move Cam Position Number to
the center. (Figure 10-1)
No.9 or No. 4 (For DISC1)
No.5 or No. C (For DISC2)
No.1 or No. D (For DISC3)
the center. (Figure 10-1)
No.9 or No. 4 (For DISC1)
No.5 or No. C (For DISC2)
No.1 or No. D (For DISC3)
See Position List
While a CD is played
While a CD is set in the tray
2. Rotate Center Gear clockwise and move Disc Tray
forward. (Figure 10-2)
forward. (Figure 10-2)
4. Rotate Center Gear clockwise and move Guide Tray
forward. (Figure 10-2)
forward. (Figure 10-2)
Remove the CD.
Figure 10-1
Figure 10-2
– 11 –
XL-HP600E
Front side
FRONT SIDE IN
NEUTRAL
BACK SIDE IN
Back side
Disc Tray
Guide Tray
CAM
CHANGE LEVER
CONDITION
POSITION
NUMBER
NUMBER
POSITION
1
NEUTRAL
GUIDE TRAY 3 CAN BE MOVED
1
2
NEUTRAL
3
FRONT SIDE IN
1
NEUTRAL
DISC TRAY 3 CAN BE MOVED
2
2
NEUTRAL
3
BACK SIDE IN
1
NEUTRAL
3
2
NEUTRAL
3
NEUTRAL
1
FRONT SIDE IN
GUIDE TRAY 1 CAN BE MOVED
4
2
NEUTRAL
3
NEUTRAL
1
NEUTRAL
GUIDE TRAY 2 CAN BE MOVED
5
2
FRONT SIDE IN
3
NEUTRAL
1
NEUTRAL
DISC TRAY 2 CAN BE MOVED
6
2
BACK SIDE IN
3
NEUTRAL
1
NEUTRAL
7
2
NEUTRAL
3
NEUTRAL
1
NEUTRAL
GUIDE TRAY 3 CAN BE MOVED
8
2
NEUTRAL
3
FRONT SIDE IN
1
FRONT SIDE IN
GUIDE TRAY 1 CAN BE MOVED
9
2
NEUTRAL
3
NEUTRAL
1
BACK SIDE IN
DISC TRAY 1 CAN BE MOVED
A
2
NEUTRAL
3
NEUTRAL
1
NEUTRAL
B
2
NEUTRAL
3
NEUTRAL
1
NEUTRAL
GUIDE TRAY 2 CAN BE MOVED
C
2
FRONT SIDE IN
3
NEUTRAL
1
NEUTRAL
GUIDE TRAY 3 CAN BE MOVED
D
2
NEUTRAL
3
FRONT SIDE IN
1
NEUTRAL
STABILIZER HOLDER TAKE OUT
0
2
NEUTRAL
(GUIDE TRAY 3 CAN BE MOVED)
3
FRONT SIDE IN
Position List
CHANGE LEVER POSITION